Section III - Cylinder Block

SECTION III





LEGEND
1 Cylinder block
2 O-Ring
3 Bolts and Stud Bolts
4 Vacuum pump
5 Yoke clamp
6 Bolt
7 Flange connection
8 Gasket
9 Banjo bolt
10 to Turbocharger
11 Sealing ring
12 Bolt
13 Oil filter bracket
14 Oil cooler
15 Oil filter
16 Bolt
17 Engine Speed sensor
18 Nut
19 Bracket For ribbed drive belts without tensioner
20 Hammer head bolt
21 Tensioning element
22 Sealing ring
23 Bracket
24 Tensioning lever
25 Engine water pump
26 Oil pan
27 Bolt
28 Bracket
29 Oil pan gasket
30 Woodruff key

NOTE: During removal and installation procedures, refer to the component location illustration above and component notes below.

COMPONENT NOTES
O-ring (2)
- Replace if damaged.

Bolts and Stud Bolts (3)
- Tighten in two stages as follows:
- First stage, tighten to: 20 Nm (15 ft. lbs.).
- Second stage, turn an additional: 90° (1/4 turn).


Bolt (6)
- Tighten to: 20 Nm (15 ft. lbs.).


Flange Connection (7)
- For crankcase breather.

Gasket (8)
- Always replace.

Banjo Bolt (9)
- Tighten to: 25 Nm (18 ft. lbs.).


Sealing Ring (11)
- Always replace.

Bolt (12)
- Tighten to: 25 Nm (18 ft. lbs.).


Oil Cooler (14)
- Coat contact area to flange, outside the seal, with AMV 188 100 02, or equivalent.
- Ensure clearance to adjacent components.

Oil filter (15)
- Loosen with strap wrench.
- Tighten by hand.
- Note filter manufacturers instructions.

Bolt (16)
- Tighten to: 10 Nm (7 ft. lbs.).

Nut (18)
- Tighten to: 30 Nm (22 ft. lbs.).

Bracket (19)
- For models with ribbed drive belt less automatic tensioner.

Sealing Ring (22)
- Replace if damaged.

Bracket (23)
- For models with ribbed drive belt with automatic tensioner.

Engine Water Pump (25)
- Refer to Cooling System.

Oil Pan (26)
- Clean sealing surface before installing.

Bolt (27)
- Tighten to: 20 Nm (15 ft. lbs.).
- Remove two bolts at transaxle end using swivel wrench tool No. 3185, or equivalent.

Bracket (28)
- For power steering pump.

Oil Pan Gasket (29)
- Always replace.
- Before fitting gasket, coat oil pan flange/cylinder block flange with sealer "D2", or equivalent.

Woodruff Key (30)
- Check for tight fit.