Transmission From 1-93
1st to 3rd GEAR CLUTCH -K1- WITH TURBINE SHAFT, 096 TRANSMISSIONTransmissions from 01-93
1 - Supporting ring
- 4-piece, unclip from inner plate carrier
- Installing
2 - Inner plate carrier
- Installing
- Assembling
3 - Circlip
- Different thicknesses for different clutch assemblies
- Mark after removing and install in same position
4 - Thrust plate
- Smooth side faces inner plate
- Insert together with plate carrier
- Installing
5 - Inner plate
- Quantity
- Installing
6 - Outer plate
- Quantity
- Installing
- Always 1.5 mm thick
7 - Outer plate
- Always 2 mm thick
- Installing
8 - Corrugated washer
9 - Circlip
- Removing and installing
10 - Piston cap
- Sealing lips are vulcanized to cap
- Moisten sealing lips with ATF before installing
- Turn cap slightly while installing
11 - Intermediate spring ring
- With spring supporting shell and compression springs
12 - Piston
- Sealing lips are vulcanized to piston
- Moisten sealing lips with ATF before installing
- Turn piston slightly while installing
13 - Piston ring (small diameter)
- Installation position
- Installing
14 - Piston ring
- Installation position
- Installing
15 - Clutch housing with turbine shaft
- Check bearing bushings. Replace housing if bushings are damaged.
- Before inserting inner plate carrier corrugated washer -8-, insert inner and outer plates in clutch
16 - Piston ring
- Installation position
- Installing
Removing and installing circlip
- Press piston cap with intermediate spring ring down far enough for circlip (-arrow-) to be inserted in groove.
Fitting thrust plate and plates onto inner plate carrier
- Install thrust plate -a- with smooth side facing inner plate and stepped side towards inner plate carrier.
- Install 3 inner plates -b- and 2 outer plates -c-.
- Insert supporting ring with step (-arrow-) after installing thrust plate as well as inner and outer plates.
Note:
Locate locating lugs correctly.
Installing corrugated washer and inner and outer plates in clutch housing
- First insert corrugated washer.
- Insert 2 mm thick outer plate.
- Insert remaining inner and outer plates.
Inserting inner plate carrier and installing circlip (-arrow-).
- Lift inner plate carrier slightly to install circlip.
Checking that piston rings are correctly located
There are two piston rings installed on the turbine shaft inside the clutch housing.
- Make sure that ends of piston rings are hooked together.
Fitting and hooking ends of piston ring together
- Place piston ring in groove
- To hook ends together press sides of ring in and guide ends over one another.
- Do not twist piston ring out of groove on one side