Transmission to 12-92

3rd and 4th GEAR CLUTCH -K3- WITH PUMP SHAFT, 096 TRANSMISSION







Transmissions up to 12-92

Note:
When performing repairs to the clutch, make sure that the ball valve (-arrow-) is not damaged.

1 - Circlip
- Different thicknesses to different clutch assemblies
- Mark after removing and install in same position

2 - Thrust plate
- Install with stepped side facing circlip

3 - Inner plate

4 - Outer plate

5 - Pressure plate
- Install with rounded side facing corrugated ring

6 - Corrugated washer
- Install with rounded side facing pressure plate

7 - Circlip
- Removing and installing - Fig. 1

8 - Spring supporting ring

9 - Springs
- Install onto spring supporting ring

10 - Spring supporting shell

11 - Circlip
- Must be installed in groove of clutch housing

12 - Diaphragm spring
- Install with curved side facing piston

13 - Piston
- Sealing lips are vulcanized to piston
- Moisten with ATF before installing
- Turn piston slightly while installing

14 - Clutch housing with pump shaft

15 - Piston ring
- Replace only faulty piston rings
- Piston ring is destroyed when removed
- Check that ring is correctly located - Fig. 2
- Installing - Fig. 3

16 - Piston ring
- Check that ring is correctly located - Fig. 2
- Installing - Fig. 3

17 - Piston ring
- Check that ring is correctly located - Fig. 2
- Installing - Fig. 3

Fig. 1:

Fig. 1 Removing and installing circlip (arrow)

Fig. 2:

Fig. 2 Checking that piston rings are correctly located
- Make sure that ends of piston rings are hooked together.

Fig. 3:

Fig. 3 Fitting and hooking ends of piston ring together
- Place piston ring in groove.
- To hook ends together press sides of ring in and guide ends over one another.
- Do not twist piston ring out of groove on one side.