System Diagram

Cylinder Head, assembly





WARNING: DO NOT re-use any fasteners that are worn or deformed in normal use. Many fasteners are designed to be used only once and become unreliable and may fail when used a second time This includes but is not limited to, nuts bolts, washers. self-locking nuts or bolts, circlips, cotter pins. For replacements always use new parts.

CAUTION:
- Part numbers are for reference only. Always check with your Parts Department for latest information,
- Coolant/antifreeze MUST NOT be reused when replacing engine, cylinder head, cylinder head gasket, radiator and heater core.

NOTE: When replacing cylinder head, lubricate hydraulic valve and camshaft contact surface.

1 - Ignition cable guide
2 - Cap
3 - Cylinder head cover
4 - Cylinder head cover gasket
- always replace
- note installation position
5 - 0-ring
always replace
6 - Exhaust manifold
- comes in 2 parts
- with CO take-oil pipe attached
7 - 25 Nm (18 ft lb)
8 - Exhaust manifold gasket
- two-piece
- always replace
- note installation position
9 - Chain tensioner for double drive chain
2O Nm (15 ft lb)
10 - 10 Nm (7 ft lb)
11 - Ignition distributor with rotor arm
12 - 0-ring
- always replace
13 - 10 Nm (7 ft lb)
14 - Retaining plate
15 - Camshaft cover
- coat sealing surfaces with AMV 188 001 02
16 - Cylinder head gasket
- always replace
- note installation position
- marking TOP must face cylinder head
17 - Cylinder head
- checking for distortion, Testing and Inspection
- installing, Service and Repair
18 - Cylinder head bolt
- always replace
- note torque and tightening sequence, Service and Repair
19 - Lower intake manifold gasket
always replace
20 - Upper intake manifold gasket
always replace
21 - Fuel rail - 10 Nm (7 ft lb)
22 - Lower intake manifold
23 - Tensioner for poly-ribbed belt
24 - Intake manifold support
25 - 25 Nm (18 ft lb)
26 - Upper intake manifold
installing, first install and tighten lower intake
manifold 22, then intake manifold support 24
27 - Trim cover
28 - 25 Nm (18 ft lb)
29 - Flame trap coil
30 - Circlip
31 - 10 Nm (7 ft lb)