Operation CHARM: Car repair manuals for everyone.

Battery - Revised Load Testing Information

Group: 27

Number: 93-05

Date: April 30, 1993

Subject:
Battery load testing, revised information

Model(s):
Golf III / GTI / Jetta III From 1993 m.y.

The battery load test information contained in this bulletin is new.

Pages 27-3 and 27-4 are formatted for the Golf III/GTI/Jetta III Repair Manual and replace the existing information contained on page 27-3 of the Electrical Equipment book.

When load testing the battery, use only the new information contained in this Bulletin. The existing battery load test information on page 27-3 of the Electrical Equipment book is incorrect.

In addition, a note regarding battery removing/installing is included in this bulletin and will be added to page 27-12 of the Electrical Equipment book.

This new information will be integrated during the next printing of the Electrical Equipment book.

Battery, load testing

Requirements

^ battery at least 75% charged
^ battery Ground (GND) strap disconnected
^ battery load tester connected per manufacturer's instructions (Christie Automotive BT-90O or equivalent)

Battery Capacity Chart:





Note
The load current and the minimum voltage varies, depending upon the capacity of the battery, and should be taken from the sticker on the heavy discharge tester, or taken from the chart:

Note
If the minimum voltage is too low after a load period of 5 to 10 seconds, the battery is discharged or faulty; check the specific gravity

If the battery is colder than room temperature, the voltage under load will be lower than the specification.

If battery must be tested cold:

Battery Voltage/Temperature Chart:





- use chart as a guide

Battery, removing/installing

Some early production vehicles are equipped with batteries 190 mm (7.5 in.) in height. Later production vehicles are equipped with batteries 175 mm (6.9 in.) in height.

Batteries with a height of 190 mm (7.5 in) are no longer available. If battery replacement is necessary, replace the 190 mm (7.5 in.) battery with the 175 mm (6.9 in.) battery.