Operation CHARM: Car repair manuals for everyone.

Generator And Mounting Bracket - New Information

Group: 27

Number: 93-04

Date: April 30, 1993

Subject:
Generator (GEN) and mounting bracket, assembly

Model(s):
Golf III / GTI / Jetta III From 1993 m.y.

The following Generator (GEN) and mounting bracket assembly information is new.

The pages are formatted for the Golf III/GTI/Jetta III Repair Manual and replace the existing information contained on pages 27-18, 27-19 and 27-20 of the Electrical Equipment book.

This new information will be integrated during the next printing of the Electrical Equipment book.

Generator (GEN) and mounting bracket, assembly

Diesel/gas engines with power steering, no A/C

Alternator Mounting:





1 - Mounting bracket
2 - Hex nut M8
^ 30 Nm (24 ft lb)
3 - Generator (GEN)
^ Servicing, see checking carbon brushes, page 27-26
4 - Voltage regulator (VR)
^ When replacing, remove/install items 7, 6 and 5
^ Checking carbon brushes, see page 27-26
5 - Phillips screws M4 x 25
6 - Cover
7 - Hex bolts M3
8 - Ribbed belt
^ Routing and sizes, see Figs. 1-5
9 - Internally threaded sleeve M8
10 - Tensioning spring
11 - Hex bolt M8 x 39
^ 25 Nm (18.4 ft lb)
12 - Hex bolt M8 x 85
^ 25 Nm (18.4 ft lb)

Generator (GEN) and mounting bracket, assembly

Diesel engines with power steering and A/C

Alternator Mounting:





1 - Mounting bracket
2 - Spring tensioner
3 - Hex nut M8
^ 30 Nm (24 ft lb)
4 - Generator (GEN)
^ Servicing, see checking carbon brushes, page 27-26
5 - Voltage regulator (VR)
^ When replacing, remove/install items 8, 7 and 6
^ Checking carbon brushes, see page 27-26
6 - Phillips screws M4 x 25
7 - Cover
8 - Hex bolts M3 x 18
9 - Ribbed belt
^ Routing and sizes, see Figs. 1-5
10 - Internally threaded sleeve M8
11 - Tensioner (idler) pulley
12 - Hex bolt M8 x 85
^ 25 Nm (18.4 ft lb)
13 - Hex bolt
^ 25 Nm (l8.4 ft lb)

Generator (GEN) and mounting bracket, assembly

Gas engines with power steering and A/C

Alternator Mounting:





1 - Mounting bracket
2 - Spring tensioner
3 - Hex nut M8
^ 3O Nm (24 ft lb)
4 - Generator (GEN)
^ Servicing, see checking carbon brushes, page 27-26
5 - Voltage regulator (VR)
^ When replacing, remove/install items 8, 7 and 6
^ Checking carbon brushes, see page 27-26
6 - Phillips screws M4 x 25
7 - Cover
8 - Hex bolts M3 x 18
9 - ribbed belt
^ Routing and sizes, see Figs. 1-5
10 - Hex bolts M8 x 85
^ 25 Nm (18.4 ft lb)
11 - Tensioner (idler) pulley