Steering Gear

Power steering gear assembly






CAUTION:
Steering components must not be welded or straightened.
Replace all self-locking nuts and bolts.
Lubricate the steering rack with Part No. AOF 063 000 04, or exact equivalent.
Use only hydraulic oil, Part No. G 002 000, in power steering system.

Note: The steering gear must be replaced as a complete unit, if defective.

Hydraulic fluid capacity of steering system is 0.7-0.9 liters (0.74-0.95 US qt).

1. 35 Nm (26 ft lb)

2. Tie rod, left: 70 Nm (52 ft lb)
Removing, installing Service and Repair
Adjusting length Adjustments
3. Cap with dipstick

4. Hose clamp
5. Rubber seal

6. Reservoir
Fill to MAX. mark with hydraulic oil G 002 000

7. Hose clamps

8. Return line 30 Nm (22 ft lb)
9. Pressure hose 30 Nm (22 ft lb)
10. Tie wrap
11. Bracket

12. Suction hose, from reservoir
To remove steering gear, remove hose at pump and drain

13. O-ring
14. Tie rod end

15. 50 Nm (37 ft lb)

16. Tie rod, right 70 Nm (52 ft lb)
Removing/installing Service and Repair
Adjusting toe Alignment

17. Boot, steering gear
When removing/installing, pull over tie rod
Can be replaced with steering gear installed
Must not be twisted after tie rod adjustment

18. 30 Nm (22 ft lb)

19. Mounting clamp
20. Mounting bushing

21. Steering gear
Removing/installing, Service and Repair
Adjusting, Adjustments

22. 30 Nm (22 ft lb)

23. Steering column universal joint shaft
Longer clamping end positioned downward

24. Boot, universal joint shaft