Operation CHARM: Car repair manuals for everyone.

Section II - Cylinder Head

SECTION II






LEGEND
1 Cylinder Head Cover
2 Cap
3 Upper Sealing Washer
4 Cup Washer
5 Nut
6 Cap
7 To Intake Hose
8 Retaining Clip
9 Positive Crankcase Ventilation Valve
10 Gasket
11 Cylinder Head Cover Gasket
12 Crankcase Breathe
13 Cylinder Head Bolt
14 Mounting Clip
15 O-Ring
16 Cone Seal, Lower
17 Fuel Injector Lines
18 Cylinder Head
19 Cylinder Head Gasket
20 Bolt
21 Lifting Eye

NOTE: During removal and installation procedures, refer to the component location illustration above and component notes below.

COMPONENT NOTES
Cap (2)
- Replace seal if damaged.

Nut (5)
- Tighten to: 10 Nm (7 ft. lbs.).

Positive Crankcase Ventilation Valve (9)
- For crankcase ventilation.

Gasket (10)
- Replace if damaged.

Cylinder Head Cover Gasket (11)
- Replace if damaged.

Cylinder Head Bolt (13)
- Note loosening and tightening sequence, refer to Cylinder Head Assembly.

O-ring (15)
- Always replace.

Fuel Injector Lines (17)
- Tighten to: 25 Nm (18 ft. lbs.).
- Remove using wrench tool No. 3035, or equivalent.
- Always remove the fuel line cluster as an assembly.
- Do not bend or alter shape.

Cylinder Head (18)
- Refer to Cylinder Head Assembly.
- If replaced, also completely replace the engine coolant.

Cylinder Head Gasket (19)
- Always replace.
- Note markings, refer to Cylinder Head Assembly.
- If replaced, also completely replace the engine coolant.

Bolt (20)
- Tighten to: 20 Nm (15 ft. lbs.).