Fluid Filter - A/T: Service and Repair

VALVE BODY, PASSAT 096 TRANSMISSION







Removing and Installing

CAUTION!
Do not run the engine or tow the vehicle with oil pan removed or when there is no ATF in the transmission.

Note:
- The valve body can also be removed when the transmission is installed.
- On vehicles with 6-cylinder engine, remove starter.
- After re-installing the oil pan, fill with ATF
- Always replace a valve body that is fouled or malfunctioning.

1 - Oil pan

2 - Bolt
- Tightening torque: 12 Nm (9 ft lb)

3 - Gasket
- Always replace
- Press spacer busings into gasket

4 - Spacer bushing
- Press into gasket

5 - Bolt
- Tightening torque: 8 Nm (71 in lb)

6 - ATF screen
- Press into gasket
- Installing - Fig. 4

7 - Gasket
- Always replace
- Press into ATF screen

8 - Bolt
- Tightening torque: 5 Nm (44 in lb)

9 - Valve body
- Marking - Fig. 5
- Installing - Fig. 2

10 - Bolt
- Tightening torque: 10 Nm (7 ft lb)

11 - Cable gland
- Insert with O-ring

12 - O-ring
- Always replace

13 - Cable connector
- Attach to starter

14 - Clip

15 - Clip

16 - Nut
- Tightening torque: 10 Nm (7 ft lb)

17 - Sealing plug
- Take out before removing and installing free wheel
- Insert so that lug is located in groove on housing - Fig. 1
- Place O-rings onto sealing plug

18 - O-ring
- Always replace

19 - O-ring
- Always replace

20 - Operating rod for manual selector valve
- Adjusting - Fig. 3
- Install with stepped side facing manual selector valve

Fig. 1:

Fig. 1 Installing sealing plug

Remove the sealing plug from the housing before removing and installing the free wheel, otherwise the sealing plug and the O-ring will be damaged.

Fig. 2:

Fig. 2 Installing valve body

- Route conductor strip as illustrated.
When installing do not kink or twist

Fig. 3:

Fig. 3 Adjusting operating rod for manual selector valve
- Move selector shaft to position "P"
- Push operating rod with manual selector valve into valve body as far as stop (in direction of arrow) and tighten bolt
Tightening torque: 4 Nm (35 in lb)

Note:
- The manual selector valve must always be resting against the stop. Counter-hold in direction of arrow when tightening bolt
- Always replace manual selector valve bolt

Fig. 4:

Fig. 4 Installing ATF screen
- Press gasket into ATF screen before installing screen

Fig. 5:

Fig. 5 Identification of valve body
Code letters are stamped on a metal tab. The metal tab must remain on the valve body.