Replacement

WARNING: Always replace circlips and self-locking nuts and bolts

CAUTION: On vehicles with an anti-theft radio, make sure you know the radio activation code before disconnecting the battery.

NOTE:
^ Disconnect the battery Ground (GND) strap.
^ Lubricate all bearing and contact surfaces with MoS2 lubricant.
^ Before starting work on the pedal cluster, remove the instrument panel lower left trim panel, refer to Body and Frame.
^ Follow General repair instructions.

COMPONENT NOTES AND INFORMATION





1 Locking clip
2 Pivot pin for clutch pedal
- Knock out with drift
3 Mounting bushing
- Check for wear, replace if necessary
- Drive out with drift 3121
- Press in by clamping in vice, use vice clamps
4 Clutch pedal
- Removing and installing, refer to Procedures below.
5 Retainer
- Removing and installing page 30-9
6 Clutch master cylinder operating rod
7 Gasket
- Always replace
8 Self-locking hex nut
- Always replace
- Tighten to: 25 Nm (18 ft lbs)
9 Supply hose
10 Master cylinder
- Removing and installing, refer to Replacement. Service and Repair
11 Over-center spring
- Removing and installing, refer to Replacement. Service and Repair
12 Over-center spring mounting
- Install in mounting bracket
13 Pedal cluster mounting bracket
- Always replace self-locking nuts for mounting bracket and brake master cylinder
- Tighten to: 25 Nm (18 ft lbs)
14 Brake pedal

PROCEDURES

REMOVAL
- Remove over-center spring, refer to Replacement. Service and Repair
- Separate clutch pedal from master cylinder and push operating rod toward engine compartment onto stop., refer to Replacement. Service and Repair
- Remove clutch pedal securing clip from pivot pin, by prying tab up with a screwdriver and pushing clip off.
- Drive pivot pin out with drift.
- Remove clutch pedal.

INSTALLATION
- Install in reverse order of removal