Operation CHARM: Car repair manuals for everyone.

Assembly Overview

Rear Door assembly

Refer to the image as a guide during disassembly and assembly







1. Door
Removing and installing. Refer to Door Service and Repair
Adjusting: at hinge within oversized holes

2. Inner window channel
Pushed onto flange

3. Door window glass
Removing and installing. Refer to
Rail at door window, installation dimension. Refer to Service and Repair

4. Outer window channel
Buttoned into window frame
Cannot be removed without destroying
Removing and installing. Refer to Service and Repair

5. Trim

6. Screw
7 Nm (162 in. lb)

7. Window channel
Pull up and out of window slot

8. Window regulator
Removing and installing. Refer to Window Regulator Removal
Installing glass on window regulator. Refer to

9. Catch pin

10. Clip
Two-part

11. Seal
Outer securing clip additionally bonded (front edge of door)

12. Door check strap boot

13. Bolt
7 Nm (62 in. lb)

14. Door check strap

15. Nut
6.5 Nm (58 in. lb)

16. Clip

17. Multi pin connector
Separation point for all electrical and pneumatic connections
Unscrew coupling nut and pull off

18. Door check strap cover
Self-adhesive, stuck to B-pillar

19. Screw
55 Nm (41 ft lb)

20. Door hinge
Bolted to door, inserted toward B-pillar and secured with grub screw

21. Inner window slot seal
Pushed onto flange

22. Outer window slot seal
Pushed onto flange