096 Transmission

3rd and 4th GEAR CLUTCH -K3- WITH PUMP SHAFT, 096 TRANSMISSION








Transmissions from 01-93



1 - Circlip
- Different thicknesses for different clutch assemblies
- Mark after removing and install in same position

2 - Thrust plate
- Install with stepped side facing circlip

3 - Inner plate

4 - Outer plate

5 - Pressure plate
- Install with peened corrugated washer facing piston

6 - Corrugated washer
- Peened to thrust washer

7 - Circlip
- Removing and installing - Fig. 1

8 - Piston cap
- Sealing lips are vulcanized to piston cap
- Moisten with ATF before installing
- Turn piston cap slightly when installing
- When removing and installing press down and fit circlip -7-

9 - Spring
- Seat between piston and piston cap

10 - Piston
- Sealing lips ore vulcanized to piston
- Moisten with ATF before in stalling
- Turn piston slightly while installing

11 - Clutch housing with pump shaft
- Height varies according to number of inner and outer plates

12 - Piston ring
- Replace only faulty piston rings
- Piston ring is destroyed when removed
- Check that ring is correctly located - Fig. 2
- Installing - Fig. 3

13 - Piston ring
- Replace only faulty piston rings
- Unhook ends to remove
- Check that ring is correctly located - Fig. 2
- Installing - Fig. 3

Fig. 1:

Fig. 1 Removing and installing circlip (arrow)
- Press down carefully on piston Lap until the circlip can be installed.

Fig. 2:

Fig. 2 Checking that piston rings are correctly located

There is a piston ring installed on the turbine shaft inside the clutch housing (-arrow-).

- Make sure that ends of piston rings are hooked together

Fig. 3:

Fig. 3 Fitting and hooking ends of piston ring together
- Place piston ring in groove.
- To hook ends together press sides of ring in and guide ends over one another.
- Do not twist piston ring out of groove on one side.