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A/C Compressor Mounting Bracket - Remove/Install

Group: 87

Number: 94-03

Date: Oct. 15, 1994

Subject:
A/C Compressor mounting bracket, removing and installing

Model(s):
Golf III / Jetta III 1.9 liter Diesel
(engine code AAZ) from 1993 m.y.

File this Technical Bulletin in Repair Manual No. W42 011 294 116

These Repair Manual pages are new and will be integrated into the next Repair Manual update.

A/C compressor mounting bracket, removing and installing (4-cyl. Diesel)

Engine code AAZ

Note:
The A/C compressor mounting bracket can be removed/installed without discharging the A/C system.

1 - Tensioner





^ Removing: first loosen M6 x 16 socket-head bolt on tensioning roller tensioning element, then knock back tensioning roller with rubber hammer

2 - Mounting bracket

^ For Generator (GEN) and A/C compressor
^ Generator (GEN) removing/installing -> Repair Manual, Electrical Equipment, Repair Group 27

3 - Hex-head bolt - M8 x 85

^ Quantity: 2
^ 25 Nm (18 ft lb)

4 - Generator (GEN)

5 - Socket-head bolt - M8 x 22

^ Quantity: 2
^ 25 Nm (18 ft lb)

6 - Hexnut - M8

^ Quantity: 4
^ 30 Nm (22 ft lb)

7- A/C compressor

^ Removing: loosen hex-head bolt -3- approx. two turns and knock back threaded sleeve on compressor, then remove hex-head bolts

8 - Hex-head bolt - M10 x 112

^ Quantity: 2
^ 45 Nm (32 ft lb)

9 - Power steering pump pivot bracket

10 - Hex-head bolt - M10 x 98

^ 45 Nm (32 ft lb)

11 - Hex-head bolt - M8 x 85

^ 25 Nm (18 ft lb)

12 - Hex-head bolt - M8 x 50

^ 25 Nm (18 ft lb)

13 - Hex-head bolt M8 x 50

^ 25 Nm (18 ft lb)
^ Tighten after adjusting V-belt tension

14 - Power steering pump bracket

15 - Hex-head bolt - M8 x 42

^ 20 Nm (15 ft lb)

16 - Clamping bolt - M8 x 42

17 - Hex-head bolt - M8 x 22

^ 25 Nm (18 ft lb)