With Air Conditioning

CAUTION: Before working on electrical system, obtain radio code and disconnect battery Ground (GND) strap.

NOTE:
- Parts marked with an * can only be serviced by specially equipped service workshops, since refrigerant systems must be evacuated beforehand with extraction station ACR4.
- All available procedures for servicing components are not necessarily in this article alone. If the information needed is not found in this article, try looking for information under specific component.




1- Gasket*
- Replace
2- Heat exchanger*
- Gaskets must be bonded gap-free all around.
- If retaining tabs do not engage when assembling, secure heat exchanger with screws.
- After removal replace coolant.
3- Connecting duct
- With gasket
- Replacing - remove instrument panel beforehand
4- Evaporator housing*
- With evaporator
5- Air intake*
- With fresh/recirculating air flap
6- Series resistor -N24-
7- Vacuum unit for fresh/recirculating air flap*
- Ventilated: Fresh air operation
8- Fresh air blower switch -E9-
9- Air conditioner switch -E35-
- With switch for fresh/recirculating air flap -E159-
- With control light for lighting - Air conditioner switch -L43-
10- Vacuum line*
11- Fresh air blower -V2-
12- Evaporator housing cover
- Replacing: First remove instrument panel and foot- well outlets -31-
13- Retaining strap
- Replacing: First remove instrument panel and foot-well outlets -31-
14- Air duct right
15- Air distributor
- Replacing: Remove center console, instrument panel bracket, center vent -13-, heating and fresh air controls -30-, remove shelf on passenger side; loosen instrument panel -26- and lift
16- Air vent, right
17- Grille
- For right vent
18- Center vent
19- Control panel trim
20- Grilles
- For center vent
21- Instrument panel trim
22- Grille
- For right vent
23- Air vent left
24- Near heater duct
- Replacing: First remove center console, instrument panel bracket, pedal cluster cover -33-, footwell outlet -31-, seats and carpet
25- Gasket
26- Instrument panel
27- Air duct left
28- Air conditioner shut-off control unit -J314-
- Only on vehicles with Diesel engine and manual transmission
- Behind the center console
- Control number 129
29- Air conditioner compressor clutch cutout relay -J246-
- Only on vehicles with automatic transmission
- Behind the center console
- Control number 135
30- Warm and fresh air controls
- With air conditioner switch -E35-
31- Footwell outlet
- Replacing: Remove shelf on drivers' side and passenger side, center console, instrument panel bracket and pedal cluster cover -33-
32- Cables
- Replacing: First remove pedal cluster cover -33- and footwell cutlet -31-
33- Pedal cluster cover
34- Distributor housing*
- With temperature flap
- With center flap
- With footwell/defrost flap
- Do not disassemble further
35- Vacuum line connection*