Operation CHARM: Car repair manuals for everyone.

Engine Compartment Components

CAUTION: Before working on electrical system, obtain radio code and disconnect battery Ground (GND) strap.

NOTE:
- Parts marked with * can only be serviced in specially equipped Service workshops. The refrigerant must be evacuated with Service station ACR4.
- All available procedures for servicing components are not necessarily in this article. If the information needed is not found in this article alone, try looking for information under specific component.

With Air Conditioning:




1- Sight glass*
2- Evacuating and charging valve*
- Low pressure side
3- Evacuating and charging valve*
- High pressure side
4- Air conditioner pressure switch -F129-
5- Ambient temperature switch -F38-
- Switches off compressor clutch -N25- at low ambient temperature (off at -1 °C -34 °F-, on at +7 °C -45 °C.)
6- Dust and pollen filter
7- Expansion valve*
- Opening must be sealed sufficiently to stop water ingress
- Checking insulation piece for expansion valve, see "Expansion Valve, Service and Repair."
8- Plenum chamber cover
9- Water drain valve
- 8ehind bulkhead insulation
- Valve mating surfaces must be clean and dry
10- Heat exchanger and vacuum hose guide
11- Vacuum reservoir
- Insertion depth for vacuum hose: 30 mm
12- Vacuum hose
13- Non-return valve
Direction of Suction indicated by arrow
14- Two way valve for fresh/ recirculating air flap -N63-
- Open when electrically completed
15- Radiator fan control unit -J293-
16- Thermal switch for air conditioner cut-off -F163- end thermal switch for coolant fan, 3rd speed -F165-
- Thermal switch for air conditioner shut-off -F163- only on vehicles with engine codes AAA, AAZ or ABF
- Thermal switch for coolant fan, 3rd speed -F165- only on vehicles with 3-speed fan motor
- -F165- switch coolant fan into 3rd speed as temperature increases (on at 112 °C -234 °F- off at 108 °C -227 °F-).
- -F163- switches off compressor clutch -N25- at excessively high coolant temperature off at (119 °C -245 °F-, on at 112 °C -232 °F-)
17- Condenser*
18- Pressure relief valve*
19- Compressor clutch -N25-*
20- Fluid reservoir with drier*