Operation CHARM: Car repair manuals for everyone.

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Turbocharging Components, System Overview





1 - Exhaust manifold
2 - 35 Nm (26 ft lb)
- Replace
- Coat threads and bolt head sealing surfaces with high temperature (2000 °F) anti-sieze compound
3 - Intake manifold
4 - From Charge Air Cooler
5 - Hose

- Black
- To Diesel Engine Control Module -J248-
6 - Gasket
- Replace
- Coating (beading) towards intake manifold
7 - 25 Nm (18 ft lb)
8 - Gasket

- Note installation position
9 - 25 Nm (18 ft lb)
10 - 10 Nm (7 ft lb)

Install using D6
11 - Circlip
12 - Wastegate valve

- For Wastegate Bypass Regulator valve -N75-
13 - Hose
- Blue
- To Wastegate Bypass Regulator valve -N75-
14 - Oil seal
- Replace
15 - Banjo bolt
- 16 Nm (11 ft lb)
16 - From Air Cleaner
17 - O-ring

- Replace if damaged
18 - 10 Nm (7 ft lb)
19 - Banjo bolt

- 30 Nm (22 ft lb)
20 - Oil return line
- To cylinder block
21 - 30 Nm (22 ft lb)
22 - Gasket

- Replace
23 - Retainer
24 - Hose

- Red
- To Wastegate Bypass Regulator valve -N75-
25 - Turbocharger
26 - To Charge Air Cooler
27 - Front exhaust pipe
28 - Oil supply line

- From oil filter bracket
29 - Heat shield