Repair and Diagnosis
- A L L Diagnostic Trouble Codes ( DTC )
- Relays and Modules
- Relays and Modules - Accessories and Optional Equipment
- Relays and Modules - Body and Frame
- Relays and Modules - Brakes and Traction Control
- Relays and Modules - Cooling System
- Relays and Modules - Cruise Control
- Relays and Modules - HVAC
- Relays and Modules - Instrument Panel
- Relays and Modules - Lighting and Horns
- Relays and Modules - Power and Ground Distribution
- Relays and Modules - Powertrain Management
- Relays and Modules - Restraints and Safety Systems
- Relays and Modules - Starting and Charging
- Relays and Modules - Transmission and Drivetrain
- Relays and Modules - Windows and Glass
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches
- Sensors and Switches - Accessories and Optional Equipment
- Sensors and Switches - Body and Frame
- Sensors and Switches - Brakes and Traction Control
- Sensors and Switches - Cooling System
- Sensors and Switches - Cruise Control
- Sensors and Switches - HVAC
- Sensors and Switches - Instrument Panel
- Sensors and Switches - Lighting and Horns
- Sensors and Switches - Powertrain Management
- Sensors and Switches - Starting and Charging
- Sensors and Switches - Windows and Glass
- Sensors and Switches - Wiper and Washer Systems
- Maintenance
- Alignment
- Tune-up and Engine Performance Checks
- Timing Belt
- Timing Component Alignment Marks
- Drive Belt
- Filters
- Hoses
- Fluids
- Brake Bleeding
- Air Bag(s) Arming and Disarming
- Fuses and Circuit Breakers
- Service Reminder Indicators
- Wheels and Tires
- Application and ID
- Service Intervals
- Supplemental Service Items
- Normal Service
- 5000 MI or 8000 KM
- 10000 MI or 16000 KM
- 20000 MI or 32000 KM
- 30000 MI or 48000 KM
- 40000 MI or 64000 KM
- 50000 MI or 80000 KM
- 60000 MI or 96000 KM
- 70000 MI or 112000 KM
- 80000 MI or 128000 KM
- 90000 MI or 144000 KM
- 100000 MI or 160000 KM
- 110000 MI or 176000 KM
- 120000 MI or 192000 KM
- 130000 MI or 208000 KM
- 140000 MI or 224000 KM
- 150000 MI or 240000 KM
Technical Service Bulletins
- Engine, Cooling and Exhaust
- Engine
- Compression Check
- Camshaft, Lifters and Push Rods
- Cylinder Block Assembly
- Cylinder Head Assembly
- Drive Belts, Mounts, Brackets and Accessories
- Engine Lubrication
- Intake Manifold
- Lamps and Indicators - Engine
- Seals and Gaskets
- Timing Components
- Tune-up and Engine Performance Checks
- Water Pump
- Application and ID
Service and Repair
Specifications
- Mechanical Specifications
- Cylinder Head Torque & Sequence
- Head Bolt Reuse/Replace
- Intake Manifold Torque
- Camshaft Bearing Cap Torque & Sequence
- Main Bearing Cap Torque
- Rod Bearing Cap Torque
- Crankshaft Pulley/Timing Gear Mounting Bolt Torque
- Flywheel/Flex Plate Torque
- Oil Pump Torque
- Exhaust Manifold Torque
- Water Pump Torque
- Engine Specifications and Clearances
- Engine Torque Specifications
- Pressure, Vacuum and Temperature Specifications
- Mechanical Specifications
Technical Service Bulletins
- Cooling System
- Coolant
- Coolant Level Sensor
- Radiator Cooling Fan
- Engine - Coolant Temperature Sensor/Switch
- Heater Core
- Lamps and Indicators - Cooling System
- Radiator
- Relays and Modules - Cooling System
- Sensors and Switches - Cooling System
- Temperature Gauge
- Thermostat
- Water Pump
Locations
Service and Repair
Diagrams
Technical Service Bulletins
- Exhaust System
Technical Service Bulletins
- Engine
- Powertrain Management
- Relays and Modules - Powertrain Management
- Sensors and Switches - Powertrain Management
- Tune-up and Engine Performance Checks
- Computers and Control Systems
- Air Flow Meter/Sensor
- Air Temperature Sensor ( Ambient / Intake )
- Coolant Temperature Sensor/Switch (For Computer)
- Data Link Connector
- Engine Control Module
- Engine Speed Sensor
- Oxygen Sensor
- Relays and Modules - Computers and Control Systems
- Sensors and Switches - Computers and Control Systems
- Throttle Position Sensor
- Vehicle Speed Sensor
Service Precautions
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Symptom Related Diagnostic Procedures
- Component Tests and General Diagnostics
- * Important Notes About Test Procedures
- Boost Pressure Control, Checking
- Brake Light Switch and Brake Vacuum Vent Valve Switch, Checking
- Clutch Pedal Switch -F36- Signal, Checking
- Diesel Turbo Direct Injection (TDI)
- ECM, Coding
- EGR and Mass Air Flow Sensor Function Testing
- Engine Coolant Temperature (ECT) Sensor, Checking
- Engine Speed (RPM) Sensor, Checking
- Fuel Temperature Sensor
- Glow Plugs, Checking
- Intake Air Temperature (IAT) Sensor, Checking
- MAP and BARO Sensors, Checking
- Modulating Piston Displacement Sensor and Quantity Adjuster
- Needle Lift Sensor
- Quantity Adjuster Control Range
- Start of Injection, Dynamically Checking and Adjusting
- TDI System Current Supply
- Throttle Position (TP) Sensor, Checking
- Vehicle Speed Signal, Checking
- Scan Tool Testing and Procedures
- Scan Tool Connecting and Initial Checks
- Output Diagnostic Test Mode (DTM), (Function 03)
- Read Measuring Value Blocks (Function 08)
- Reading Measuring Value Blocks
- Evaluating Measuring Value Blocks
- Display Group 000 at Idle Speed
- Display Group 001 at Idle Speed
- Display Group 002
- Display Group 003
- Display Group 004
- Display Group 005
- Display Group 006
- Display Group 007
- Display Group 009
- Display Group 012
- Display Group 013
- Display Group 015
- Display Group 016
- Display Group 000 at Wide Open Throttle
- Display Group 004 at Wide Open Throttle
- Display Group 008 at Wide Open Throttle
- Display Group 010 at Wide Open Throttle
- Display Group 011 at Wide Open Throttle
- Output Diagnostic Test Mode (DTM) (Function 03)
- Mode 6 Data
- Pinout Values and Diagnostic Parameters
- Monitors, Trips, Drive Cycles and Readiness Codes
- Programming and Relearning
Locations
Diagrams
Technical Service Bulletins
- Fuel Delivery and Air Induction
- Ignition System
- Glow Plug System
- Transmission Control Systems
- PROM - Programmable Read Only Memory
Service Precautions
- Application and ID
Diagrams
Technical Service Bulletins
- Transmission and Drivetrain
- Automatic Transmission/Transaxle
- Clutch
- Differential Assembly
- Drive Axles, Bearings and Joints
- Flywheel
- Manual Transmission/Transaxle
- Relays and Modules - Transmission and Drivetrain
- Transmission Control Systems
Description and Operation
Testing and Inspection
Service and Repair
Technical Service Bulletins
Tools and Equipment
- VW/Audi ATF Adapter - AST Tool # ATF 103
- VW/Audi Drive Line Filler - AST Tool # ATF 1033 VW
- VW/Audi Drive Line Filler - AST Tool # ATF 1033-5 VW
- VW/Audi ATF Adapter - AST Tool # ATF 104
- VW/Audi ATF Adapter - AST Tool # ATF 105
- DSG ATF Adapter - AST Tool # ATF 16 DSG
- VW/Audi "CVT" ATF Adapter - AST Tool # ATF 17 CVT
- Brakes and Traction Control
- Antilock Brakes / Traction Control Systems
- ABS Light
- ABS Main Relay
- Brake Fluid Pump
- Brake Fluid Pump Relay
- Diagnostic Connector - ABS
- Electronic Brake Control Module
- Hydraulic Control Assembly - Antilock Brakes
- Wheel Speed Sensor
Service Precautions
- Application and ID
Description and Operation
Testing and Inspection
- Flow of Diagnosis
- Initial Inspection and Diagnostic Overview
- Reading and Clearing Diagnostic Trouble Codes
- Component Tests and General Diagnostics
- Scan Tool Testing and Procedures
- Pinout Values and Diagnostic Parameters
- Programming and Relearning
Locations
Diagrams
Technical Service Bulletins
- Brake Bleeding
- Brake Pedal Assy
- Brake Warning Indicator
- Disc Brake System
- Drum Brake System
- Hydraulic System
- Parking Brake System
- Power Brake Assist
- Relays and Modules - Brakes and Traction Control
- Sensors and Switches - Brakes and Traction Control
Service Precautions
Diagrams
Specifications
Technical Service Bulletins
- Antilock Brakes / Traction Control Systems
- Starting and Charging
- Sensors and Switches - Starting and Charging
- Relays and Modules - Starting and Charging
- Battery
- Charging System
- Starting System
- Power and Ground Distribution
Diagrams
Technical Service Bulletins
- Power and Ground Distribution
- Steering and Suspension
- Alignment
- Steering
- Suspension
- Wheels and Tires
Specifications
Technical Service Bulletins
- Heating and Air Conditioning
- Air Door
- Air Register
- Ambient Temperature Sensor / Switch HVAC
- Auxiliary Cabin Heater
- Blower Motor
- Blower Motor Resistor
- Cabin Air Filter / Purifier
- Compressor HVAC
- Compressor Clutch Relay
- Condenser HVAC
- Condenser Fan Motor Relay
- Control Assembly
- Control Module HVAC
- Coolant Temperature Sensor / Switch HVAC
- Coupler HVAC
- Evaporator Core
- Evaporator Drain Tube
- Evaporator Temperature Sensor / Switch
- Expansion Valve
- Fuse HVAC
- Heater Core
- Heater Core Case
- High Pressure Safety Valve HVAC
- Hose/Line HVAC
- Receiver Dryer
- Refrigerant
- Refrigerant Oil
- Refrigerant Pressure Sensor / Switch
- Relays and Modules - HVAC
- Sensors and Switches - HVAC
- Service Port HVAC
- Sight Glass
- System Relay
- Vacuum Reservoir HVAC
- Vacuum Solenoid Valve HVAC
Service Precautions
Testing and Inspection
Locations
Service and Repair
Diagrams
Specifications
Technical Service Bulletins
- Fundamentals and Basics
- Restraints and Safety Systems
- Repairs and Inspections Required After a Collision
- Air Bag Systems
- Air Bag(s) Arming and Disarming
- Air Bag
- Air Bag Control Module
- Clockspring Assembly / Spiral Cable
- Diagnostic Connector
- Side Air Bag
Service Precautions
Testing and Inspection
- Initial Inspection and Diagnostic Overview
- Scan Tool Testing and Procedures
Locations
Service and Repair
Diagrams
Technical Service Bulletins
Tools and Equipment
- Head Restraint System
- Relays and Modules - Restraints and Safety Systems
- Seat Belt Systems
Technical Service Bulletins
- Accessories and Optional Equipment
- Antenna
- Antitheft and Alarm Systems
- Alarm Horn
- Alarm Module
- Alarm System Transmitter
- Hood Sensor/Switch (For Alarm)
- Security Lamp/Indicator
- Trunk/Liftgate Sensor/Switch (For Alarm)
Service Precautions
Description and Operation
Testing and Inspection
Locations
Service and Repair
Diagrams
Technical Service Bulletins
- Driver/Vehicle Information Display
- Radio, Stereo, and Compact Disc
- Compact Disc Player (CD)
- Radio/Stereo
- Radio/Stereo Noise Filter
Service Precautions
Description and Operation
Service and Repair
- Resetting Anti-Theft Radio
- Radio, Application and Installation, Warning
- Radio System (Deluxe, Premium), Removing and Installing
- Radio (Sound System), Removing and Installing
- Radio Harness Connector III, Data Link Connector Modification
- Compact Disc (CD) Changer, Installing (Vehicles With "Sound System"Radios)
Diagrams
Technical Service Bulletins
- Speaker
Service Precautions
Testing and Inspection
Locations
Service and Repair
Diagrams
Technical Service Bulletins
Tools and Equipment
- Relays and Modules - Accessories and Optional Equipment
- Sensors and Switches - Accessories and Optional Equipment
Service Precautions
Technical Service Bulletins
- Body and Frame
- Air Bag(s) Arming and Disarming
- Repairs and Inspections Required After a Collision
- Bumper
- Doors, Hood and Trunk
- Exterior Moulding / Trim
- Frame
- Grille
- Interior Moulding / Trim
- Locks
- Mirrors
- Paint, Striping and Decals
- Radiator Support
- Relays and Modules - Body and Frame
- Roof and Associated Components
- Sunroof / Moonroof
- Sunroof / Moonroof Motor
- Sunroof / Moonroof Switch
- Sunroof / Moonroof Module
Description and Operation
Testing and Inspection
Adjustments
Service and Repair
Diagrams
- Sunroof / Moonroof
- Seats
- Sensors and Switches - Body and Frame
- Strut / Shock Tower
- Tailgate
Service Precautions
Technical Service Bulletins
- Cruise Control
- Instrument Panel, Gauges and Warning Indicators
- ABS Light
- Active Check Module
- Air Conditioning Indicator Lamp
- Brake Warning Indicator
- Dashboard / Instrument Panel
- Door Switch
- Driver/Vehicle Information Display
- Fuel Gauge
- Fuel Gauge Sender
- Instrument Cluster / Carrier
- Maintenance Required Lamp/Indicator
- Oil Temperature Gauge
- Outside Temperature Display
- Parking Brake Warning Switch
- Relays and Modules - Instrument Panel
- Sensors and Switches - Instrument Panel
- Speedometer Head
- Tachometer
- Temperature Gauge
- Temperature Sensor (Gauge)
Testing and Inspection
Locations
Diagrams
Technical Service Bulletins
- Lighting and Horns
- Backup Lamp
- Brake Lamp
- Brake Light Switch
- Cargo Lamp
- Courtesy Lamp
- Daytime Running Lamp
- Dome Lamp
- Door Switch
- Fog/Driving Lamp
- Hazard Warning Lamps
- Headlamp
- Horn
- License Plate Lamp
- Map Light
- Marker Lamp
- Parking Lamp
- Relays and Modules - Lighting and Horns
- Sensors and Switches - Lighting and Horns
- Tail Lamp
- Turn Signals
Service Precautions
Locations
Diagrams
Technical Service Bulletins
- Windows and Glass
- Heated Glass Element
- Relays and Modules - Windows and Glass
- Sensors and Switches - Windows and Glass
- Windows
- Power Window Circuit Breaker
- Power Window Control Module
- Power Window Lockout Switch
- Power Window Motor
- Power Window Switch
- Window Glass
- Window Handle
- Window Regulator
Description and Operation
Testing and Inspection
Service and Repair
Diagrams
- Windshield
Service Precautions
Technical Service Bulletins
- Wiper and Washer Systems
- Headlamp Washer Spray Nozzle
- Relays and Modules - Wiper and Washer Systems
- Sensors and Switches - Wiper and Washer Systems
- Windshield Washer Pump
- Windshield Washer Relay
- Windshield Washer Spray Nozzle
- Wiper Blade
- Wiper Motor
- Wiper Relay
- Wiper Switch
Testing and Inspection
Locations
Service and Repair
Diagrams
Technical Service Bulletins
Service Precautions
- Application and ID
Locations
- Component Locations
- A - Z Component List
- Switches
- F Brake Light Switch
- F2 Door Contact Switch - Driver's Side
- F3 Door Contact Switch - Passenger Side
- F4 Back-Up Light Switch Manual Transmission 02A
- F4 Back-Up Light Switch Manual Transmission 020
- F5 Luggage Compartment Light Switch
- F8 Kick Down Switch
- F9 Parking Brake Warning Light Switch
- F10 Left Rear Door Contact Switch
- F11 Right Rear Door Contact Switch
- F18 Coolant Fan Control (FC) Thermal Switch
- F34 Brake Fluid Level Warning Switch
- F36 Clutch Vacuum Vent Valve Switch
- F38 Ambient Temperature Switch
- F47 Brake Vacuum Vent Valve Switch
- F59 Driver's Door Central Locking System Switch
- F114 Passenger's Door Central Locking System Switch
- F120 Hood Alarm Switch
- F123 Trunk Lid Alarm Switch
- F125 Multi-Function Transmission Range (TR) Switch
- F129 A/C Pressure Switch
- F165 Third Speed Coolant Fan Control (FC) Thermal Switch
- F194 Clutch Pedal Position (CPP) Switch
- F163 A/C Cut-Out Thermal Switch
- Modules
- J104 ABS Control Module
- J131 Driver's Heated Seat Control Module
- J132 Passenger's Heated Seat Control Module
- J213 Cruise Control, Control Module
- J217 Transmission Control Module (TCM)
- J220 Motronic Engine Control Module (ECM)
- J234 Airbag Control Module
- J245 Power Sunroof Control Module
- J284 Alarm System Control Module
- J293 Coolant Fan Control Module
- J295 LF Power Window Control Module
- J296 RF Power Window Control Module
- J297 LR Power Window Control Module
- J298 RR Power Window Control Module
- Motors
- Sensors
- Pumps
- Miscellaneous
- Switches
- AC Relay
- Daytime Running Lamp Relay
- Fog/Driving Lamp Relay
- Horn Relay
- Park/Neutral Position Relay
- A - Z Component List
- Connector Locations
- Fuse and Fusible Link Locations
- Component Locations
Diagrams
- Diagram Information and Instructions
- Exploded Views
- Connector Views
- Computers and Control Systems
- Diagnostic Connector - ABS
- Electronic Brake Control Module
- Ignition Switch
- Instrument Cluster / Carrier
- Radiator Cooling Fan Control Module
- Radio, Stereo, and Compact Disc
- Steering Column
- Electrical Diagrams
- Master Diagram Index
- Main Diagrams
- Diagram 61/01 (Track 1-14)
- Diagram 61/11 (Track 141-154)
- Diagram 61/12 (Track 155-168)
- Diagram 61/13 (Track 169-182)
- Diagram 61/14 (Track 183-196)
- Diagram 61/15 (Track 197-210)
- Diagram 61/16 (Track 211-224)
- Diagram 61/17 (Track 225-238)
- Diagram 61/18 (Track 239-252)
- Diagram 61/19 (Track 253-266)
- Diagram 61/20 (Track 267-280)
- Diagram 61/21 (Track 281-294)
- Diagram 61/22 (Track 295-308)
- Diagram 61/23 (Track 309-322)
- Diagram 61/24 (Track 323-336)
- Diagram 61/25 (Track 337-350)
- Diagram 99/01 (Track 1-14)
- Diagram 99/02 (Track 15-28)
- Diagram 99/03 (Track 29-42)
- Diagram 99/04 (Track 43-56)
- Diagram 99/05 (Track 57-70)
- Diagram 99/06 (Track 71-84)
- Diagram 99/07 (Track 85-98)
- Diagram 99/08 (Track 99-112)
- Diagram 99/09 (Track 113-126)
- Air Bag Systems
- Antenna, Radio
- Antitheft and Alarm Systems
- Brakes and Traction Control
- Cooling System
- Cruise Control
- Heated Glass Element
- Heating and Air Conditioning
- Instrument Panel, Gauges and Warning Indicators
- Lighting and Horns
- Mirrors
- Power Locks
- Powertrain Management
- Radio, Stereo, and Compact Disc
- Seat Temperature Control Module
- Seat Temperature Element
- Starting and Charging
- Sunroof / Moonroof
- Windows
- Wiper and Washer Systems
- Mechanical Diagrams
- Fluid Diagrams
- Vacuum and Vapor Hose Diagrams
- Components
- Switches
- F Brake Light Switch
- F2 Door Contact Switch - Driver's Side
- F3 Door Contact Switch - Passenger Side
- F4 Back-Up Light Switch Manual Transmission 02A
- F4 Back-Up Light Switch Manual Transmission 020
- F5 Luggage Compartment Light Switch
- F8 Kick Down Switch
- F9 Parking Brake Warning Light Switch
- F10 Left Rear Door Contact Switch
- F11 Right Rear Door Contact Switch
- F18 Coolant Fan Control (FC) Thermal Switch
- F34 Brake Fluid Level Warning Switch
- F36 Clutch Vacuum Vent Valve Switch
- F38 Ambient Temperature Switch
- F47 Brake Vacuum Vent Valve Switch
- F59 Driver's Door Central Locking System Switch
- F114 Passenger's Door Central Locking System Switch
- F120 Hood Alarm Switch
- F123 Trunk Lid Alarm Switch
- F125 Multi-Function Transmission Range (TR) Switch
- F129 A/C Pressure Switch
- F165 Third Speed Coolant Fan Control (FC) Thermal Switch
- F194 Clutch Pedal Position (CPP) Switch
- F163 A/C Cut-Out Thermal Switch
- Modules
- J104 ABS Control Module
- J131 Driver's Heated Seat Control Module
- J132 Passenger's Heated Seat Control Module
- J213 Cruise Control, Control Module
- J217 Transmission Control Module (TCM)
- J220 Motronic Engine Control Module (ECM)
- J234 Airbag Control Module
- J245 Power Sunroof Control Module
- J284 Alarm System Control Module
- J293 Coolant Fan Control Module
- J295 LF Power Window Control Module
- J296 RF Power Window Control Module
- J297 LR Power Window Control Module
- J298 RR Power Window Control Module
- Motors
- Sensors
- Pumps
- Miscellaneous
- Switches
- Connectors
- Fuse and Fusible Links
Specifications
- Electrical Specifications
- Mechanical Specifications
- Conversion Tables
- Foot-Pounds to Newton-Meters
- Millimeters to Inches
- Inches to Millimeters
- Feet to Meters
- Meters to Feet
- Cubic Inches to Cubic Centimeters
- Cubic Centimeters to Cubic Inches
- Gallons (US) to Liters
- Liters to Gallons (US)
- Gallons (Imperial) to Liters
- Liters to Gallons (Imperial)
- Fahrenheit to Centigrade
- Centigrade to Fahrenheit
- Standard Torque Values
- Brakes and Traction Control
- Clutch, M/T
- Compressor Clutch
- Drain Plug, A/T
- Drive Axles, Bearings and Joints
- Engine
- System Specifications
- Cylinder Head Torque & Sequence
- Head Bolt Reuse/Replace
- Intake Manifold Torque
- Camshaft Bearing Cap Torque & Sequence
- Main Bearing Cap Torque
- Rod Bearing Cap Torque
- Crankshaft Pulley/Timing Gear Mounting Bolt Torque
- Flywheel/Flex Plate Torque
- Oil Pump Torque
- Exhaust Manifold Torque
- Water Pump Torque
- Engine Specifications and Clearances
- Engine Torque Specifications
- Camshaft Bearing
- Camshaft Gear/Sprocket
- Cylinder Block Assembly
- Cylinder Head Assembly
- Engine Lubrication
- Intake Manifold
- Timing Components
- System Specifications
- Exhaust Manifold
- Fill Plug, A/T
- Firing Order
- Flywheel
- Front Door
- Idle Speed
- Manual Transmission/Transaxle
- Rear Door
- Steering and Suspension
- Vehicle Speed Sensor
- Water Pump
- Conversion Tables
- Pressure, Vacuum and Temperature Specifications
- Capacity Specifications
- Fluid Type Specifications
Technical Service Bulletins
Diagnostic Trouble Codes