Part II

Part II





1. Cylinder block
^ Removing and installing sealing flange and flywheel/drive plate, Refer to Transmission and Drivetrain.
^ Removing and installing crankshaft.
^ Disassembling and assembling pistons and conrods, Refer to Piston, Engine.
2. Woodruff key
^ Check for tight fit
3. Support
^ Between turbocharger and cylinder block
4. 30 Nm
5. O-Ring
^ Replace if damaged
6. Knock sensor 1-G61
^ Checking: Refer to Powertrain Management.
7. 20 Nm
^ Tightening torque influences the function of the knock sensor
8. Knock sensor 2-G66
^ Checking: Refer to Powertrain Management.
9. Input gear
^ For oil pump
10. Cap
^ With play compensation
11. 25 Nm
12. Clamp
13. Gasket
^ Always replace
14. Oil filter bracket
15. 25 Nm
16. Sealing ring
^ Always replace
17. 25 Nm
18. Crankcase breather
19. Oil cooler
^ Coat contact area to flange, outside the seal, with AMV 188 100 02
^ Ensure clearance to adjacent components
^ See Note at Overview.
20. 25 Nm
21. Oil filter
^ Loosen with strap wrench
^ Tighten by hand
^ Note instructions on filter when installing
22. 10 Nm
23. Engine speed (RPM) sensor
^ Checking:, Refer to Powertrain Management.
24. 30 Nm
25. Left engine bracket
26. 25 Nm
27. Support
^ Between compact bracket and cylinder block
28. 30 Nm
29. Compact bracket
^ For coolant pump, coolant thermostat, ribbed belt tensioning roller, Generator and power steering pump
^ Removing and installing, Refer to Cooling Systems.
^ Removing and installing bearing bushing for viscous fan, Refer to Cooling System.
30. Hammer head bolt
31. Coolant pump
^ Removing and installing, Refer to Cooling System
^ Dismantling and assembling, Refer to Cooling System.
32. Oil pan
^ Clean sealing surface before installing
33. 20 Nm
^ Remove and install both rear bolts transmission end with jointed wrench 3185
34. Gasket
^ Always replace
^ Before installing gasket coat oil pan flange/cylinder block flange with D 454 300 A2
35. Coolant hose
^ Between turbocharger and cylinder block
36. Right engine bracket
37. 30 Nm