Turbocharger Components

Turbocharger System Components, Removing and Installing





Observe rules for cleanliness.

Notes:
^ All hose connections are secured with clips.
^ Boost system must be leak-tight
^ Replace self-locking nuts.

1. Exhaust manifold
2. Intake manifold
3. from Charge Air Cooler
4. Gasket
- Replace
- Ensure that coating (beading) faces toward intake manifold
5. 25 Nm (18 ft. lbs.)
6. Gasket
- Note installation position
7. Bracket
^ for heat shield (item 9)
8. Washer
9. Heat shield
- Engage in bracket (item 7)
10. Boost pressure control valve
^ for Boost pressure control
^ Integral part of turbocharger, cannot be replaced
11. Turbocharger
^ Boost pressure control, checking
12. to Positive Crankcase Ventilation valve
13. from Air Cleaner
14. Gasket
- Replace
15. 30 Nm (22 ft. lbs.)
16. Oil return pipe
^ to cylinder block
17. Seal
- Replace
18. Banjo bolt
^ 30 Nm (22 ft. lbs.)
19. Retainer
20. to Charge Air Cooler
21. Gasket
- Replace
22. Front exhaust pipe
23. Hose
^ to Wastegate Bypass Regulator valve N75
24. Connection
25. 10 Nm (7 ft. lbs.)
26. Oil supply pipe
27. Retainer
28. 25 Nm (18 ft. lbs.)
- Replace
- Coat threads and bolt head seating surfaces with G 000 500