Operation CHARM: Car repair manuals for everyone.

System Diagram

Front door, assembly overview







1 - Door
- Adjusting, at hinge within oversized holes

2 - Window channel, front

3 - Outer window seal
- Pushed onto flange

4 - Window slot inner seal
- Pushed onto flange

5 - Door window

6 - Counter mount

7 - Wedge

8 - Stopper
- Must be transferred when replacing door

9 - Bolt

10 - Window channel, rear

11 - Cover

12 - Window regulator

13 - Bolt
- 23 Nm (17 ft lb)

14 - Side impact bar

@vw02cb020_57-004

15 - Door check strap boot

16 - Door check strap

17 - Bolt
- 7.5 Nm (66 in. lb)

18 - Bolt

19 - Lock nut
- 6.5 Nm (58 in. lb)

20 - Door check strap cover
- Self- adhesive - sticks on A- pillar

21 - Cap

22 - Grub screw
- 23 Nm (17 ft lb)

23 - Torx(R) bolt T45
- 36 Nm (27 ft lb)

24 - Door hinge
- Bolted to door and A-pillar. Hinge pin inserted in box section and secured with grub screw.