Operation CHARM: Car repair manuals for everyone.

Clutch Pedal Assembly: Overview







Clutch Controls, Servicing
I-Assembly overview-pedal cluster
II-Assembly overview-hydraulics.

Note:
^ Disconnect battery ground strap.
^ For vehicles with coded radio obtain radio code.
^ Lubricate all bearings and contact surfaces with MOS2 grease.





Pedal Cluster, Assembly Overview
1. Bulkhead
^ With provision for mounting bracket and master cylinder
2. Seal
^ Always replace
3. Mounting bracket
^ For mounting clutch pedal
4. Bolt
5. Mounting bracket
^ For mounting accelerator and brake pedals
6. Self-locking hexagon nut, 25 Nm (18 ft. lbs.)
^ Always replace
7. Connecting plate
8. Self-locking hexagon nut, 25 Nm (18 ft. lbs.)
^ Always replace
9. Bushing
10. Fulcrum pin
11. Clutch pedal
^ Removing and installing.
12. Retainer
^ Removing and installing.
13. Self-locking hexagon nut, 25 Nm (18 ft. lbs.)
^ Always replace
14. Master cylinder
^ Removing and installing.
15. Supply hose 30-3
16. Over-center spring
^ Removing and installing.
17. Over-center spring mounting
^ Install in mounting bracket
^ Removing and installing, to renew master cylinder
18. Stop
^ For clutch pedal
^ Installation position.
19. Self-locking hexagon nut, 25 Nm (18 ft. lbs.)
^ Always replace