Operation CHARM: Car repair manuals for everyone.

With Generic Scan Tool




Check Fuel Pump

Recommended special tools and equipment







- 3217 ring nut spanner
- V.A.G 1318 pressure gauge
- VAG1318/11 adapter
- VAG1318/16 hose adapter
- VAG1318/17 adapter
- VAG1318/23 adapter







- VAG1332 torque wrench (40 to 200 Nm)
- VAG1348/3A remote control with VAG1348/3-2 adapter cable
- VAG1466 electrical circuit tester
- VAG1527B voltage tester
- VAG1594A connector test kit
- VAG1715 multimeter
- Measuring container
- Wiring diagram

Test requirements







- The respective fuse of Fuel Pump (FP) -G6- must be OK.
- Battery voltage must be at least 11.5 volts.
- All electrical consumers like, for example, lights and rear window heating must be switched off.
- Parking brake must be engaged or else daylight driving lights will be switched on.
- For vehicles with automatic transmission, selector lever must be in position -P- or -N-.

NOTE: Note function description of crash fuel shut-off.

Checking function and voltage supply
- Fold rear seatback forward.
- Remove cover from Fuel Pump (FP)
- Operate starter briefly. Fuel pump must audibly start up.
- Switch off ignition.

If Fuel Pump (FP) does not start up:
- Remove cover in front of fuse holder.







- Remove fuse 28 from fuse holder.
- Connect VAG1348/3A remote control to Fuel Pump (FP) and B+ at terminal 28a using VAG1348/3-2 remote control connection.
- Operate remote control.

If Fuel Pump (FP) runs:
- Check activation of Fuel Pump (FP) Relay -J17- according to wiring diagram.

If Fuel Pump (FP) does not run:







- Disconnect 4-pin harness connector from flange at fuel tank (arrow).







- Connect VAG1527 diode test lamp to the outer terminals of the connector.
- Operate remote control.
LED must light up.

LED does not light up:
- Locate and repair open circuit using wiring diagram:

LED lights up (voltage supply OK):







- Use 3217 ring nut spanner to remove union nut.
- Check whether electrical wires between flange and Fuel Pump (FP) are connected.

If there are no open circuits:
- Fuel Pump (FP) faulty, replace Fuel Pump (FP) see Fuel Pump (FP), removing and installing.
- Erase DTC memory of Engine Control Module (ECM), Diagnostic mode 4: Reset/erase diagnostic data.
Clearing Diagnostic Trouble Codes

- Generate readiness code.
Monitors, Trips, Drive Cycles and Readiness Codes