Sunroof - Binding or Noisy
Group: 60Number: 99-03
Date: May 10, 1999
Subject:
Sunroof Sliding Headliner, Replacing Slides
Model(s):
New Golf, New Jetta 1999
Supersedes T.B. Group 60 Number 99-02 dated May 6, 1999
Condition
Sunroof binding or noisy (sliding headliner replaced as an assembly) due to broken slide(s).
Service
If sunroof sliding headliner slide(s) are broken or damaged:
DO NOT replace complete sliding headliner.
- Install 4 new slides Part No: 8D5 877 165 item -5- (always use new screws included with slide) as outlined in this bulletin.
CAUTION!
Part numbers are for reference only. Always check with your Parts Dept. for the latest parts information.
Sliding headliner, removing and installing front slides
^ Sunroof glass removed (see Repair Manual Group 60).
- Slide headliner to rear.
- Remove forward screw (arrow) on left/right sides. Pull slide forward over stop -1-.
CAUTION!
Always remove any debris left by broken slides.
Failure to do so will cause further damage to new slides and/or sunroof.
- Install in reverse order of removal.
^ Ensure slide is square to sliding headliner and guide rail
^ Torque = 3.5 Nm (31 in. lb)
Sliding headliner, removing and installing rear slides
^ Sunroof glass removed (see Repair Manual Group 60).
- Slide headliner forward.
- Remove rear screw (arrow) on left/right sides. Pull slide forward over stop (item -1- illustration A60-0018).
- Install in reverse order of removal.
^ Ensure slide is square to sliding headliner and guide rail
^ Torque = 3.5 Nm (31 in. lb)
When procedure applies to vehicles within the New Vehicle Limited Warranty, use the following:
Part Identifier: 6039
Labor Operation: 6039212 30TU
Repl. (qty. 4) sunroof glass removed