Operation CHARM: Car repair manuals for everyone.

Engine Speed (RPM) Sensor, Checking

Engine speed (RPM) sensor, checking

The engine speed sensor provides engine speed reference. If the component fails, the engine continues running using a back-up program. The signal from the needle lift sensor -G80- is used as a substitute.

Special tools, testers and auxiliary items:

-VAG1598/18 Test Box
-Fluke 83 multimeter (or equivalent)
-VW 1594 connector test kit
-Wiring diagram

Test Sequence:

-Switch OFF ignition






-Disconnect RPM sensor harness connector, connect multimeter, and check resistance between harness connector terminals 1 and 2
Specification: 1000 to 1500 Ohms

If resistance is not as specified:
-Replace engine speed sensor -G28-
-Display the readiness code

If DTC memory was erased:
-Create readiness code again

If resistance is OK:
-Connect VAG1598/18 test box to Diesel DFI ECM wiring harness connector






Check wiring for open circuit between 3-pin connector and test box using wiring diagram:

terminal 1 + test box socket 33
terminal 2 + test box socket 8
terminal 3 + test box socket 1

Wire resistance: 1.5 Ohms maximum.

Check wiring for short circuit between terminals at 3-pin connector, using wiring diagram

Specification: Infinite Ohms (no continuity)

If wiring is OK:
Replace Diesel DFI ECM -J248-
Display the readiness code

If DTC memory was erased:
- Create readiness code again