Operation CHARM: Car repair manuals for everyone.

Overhaul






LEGEND
1 Drive Shaft
2 Oil Pump Housing
3 Oil Pump Mounting Bolt
4 Oil Pump Gears
5 Oil Pump Cover With Pressure Relief Valve
6 Oil Pressure Pipe Bolt
7 Oil Pressure Pipe
8 Oil Pump Cover Bolt
9 O-ring

NOTE: During removal and installation procedures, refer to the component location illustration above and component notes below.

COMPONENT NOTES
Drive Shaft (1)
- For Oil Pump.

Oil Pump Mounting Bolt (3)
- Tighten to: 25 Nm (18 ft. lbs.).

Oil Pump Gears (4)
- Refer to testing and inspection.
- Oil Pump Backlash:

Wear Limit: 0.20 mm (0.0079 inch).

- Oil Pump Axial Clearance:

Wear Limit: 0.10 mm (0.0039 inch).

Oil Pump Cover With Pressure Relief Valve (5)
- Opening pressure: 5.3-5.7 bar (76.85-82.65 psi).
- Clean strainer as required.

Oil Pressure Pipe Bolt (6)
- Tighten to: 10 Nm (7 ft. lbs.).
- Install with locking fluid "D6", or equivalent.

Oil Pressure Pipe (7)
- Coat cylinder block and oil pump housing with sealer AMV 188 100 02, or equivalent.

Oil Pump Cover Bolt (8)
- Tighten to: 10 Nm (7 ft. lbs.).

O-ring (9)
- Replace if damaged.