Operation CHARM: Car repair manuals for everyone.

Part 2



Part II

Part II:






1 - Engine Block
2 - Knock Sensor 1 (G 61)
- Gold plated terminals at sensor and wiring connector

3 - 2-pin harness connector
- Black
- For knock sensor 1 (G 61)
- Gold plated terminals at sensor and wiring connector

4 - 20 Nm (15 ft. lbs.)
- Tightening torque influences knock sensor function

5 - 2-pin harness connector
- For Knock sensor 2 (G66)
- Gold plated terminals at sensor and wiring connector

6 - Knock sensor 2 (G66)
- Gold plated terminals at sensor and wiring connector

7 - Oil Dipstick Tube
- Remove to siphon oil
- With bracket on lower intake manifold

8 - Dipstick
- Oil level must not be above MAX. mark!

9 - Coolant pipe
10 - 40 Nm
11 - Bracket
- For ignition coils

12 - Bracket
- Only engine code AEG

13 - 10 Nm (7 ft lb)
14- Oil Filter Bracket

15
- 15 Nm (11 ft. lbs.) + 1/4 turn (90°)
- Always replace.
- 90° additional angle can be measured with torque angle meter i.e., Hazet 6690

16 - Gasket
- Always replace.
- Installs on top of oil cooler

17 - Gasket
- Always replace.

18 - Engine speed sensor

19 - Sealing ring
- Replace if damaged

20 - 25 Nm (18 ft. lbs.)
21 - O-Ring
- Always replace.

22 - Oil filter
- Loosen with strap wrench
- Tighten by hand
- Observe instructions on oil filter when installing

23 - oil cooler
- Coat contact area to flange, outside the seal, with: AMV 188 100 02
- Ensure clearance between adjacent components

24 - Connection
25 - 15 Nm (11 ft. lbs.)
26 - Coolant Thermostat
- Checking: heat-up thermostat in water
- Opening starts approx. 86°C (187°F)
- Ends approx. 102°C (216°F)
- Opening lift: 7 mm (o.28 in.)minimum

27 - 45 Nm (33 ft. lbs.)
28 - Assembly Bracket
- for Ribbed Belt Tensioning Roller, Generator and Power Steering Pump
- For engine without A/C.