Selector Cables, Removing and Installing
5 Speed Manual 02J
Selector cables, assembly overview / removing and installing
Note:
- Lubricate all mountings and sliding surfaces with Polyuric grease, Part No. G 052 142 A2.
1 Gear selector cable
2 Gate selector cable
- Pull off actuating arm (item -18-) by pulling lug in direction of arrow.
- Install before installing gear selector cable
3 Circlip
- When removing do not damage boot
4 Hex combi-bolt, 25 Nm
- With shoulder
- Gear selector cable to gear change lever
5 Rubber bushing
- For gear change cable to gear lever
- To replace boot press out of end piece
6 Washer
- Install between gear selector cable and gear lever
7 Square nut
- Insert into gear lever
8 Gear selector lever
- Only installs in one position
- After installing adjust gear selector mechanism.
9 Self-locking hex nut, 25 Nm
- For gear selector lever
10 Boot
- Carefully pull over gear selector cable end piece
- Use MoS2 grease
11 Support bracket
12 Distance piece
13 Bushing
- Support bracket mounting to transmission
14 Hex-bolt, 25 Nm
- For support bracket
15 Boot
- Carefully pull over gate selector cable end piece
- Use MoS2 grease
16 Relay lever
- Remove before removing clutch controls
17 Self-locking hex-nut 15 Nm
- For relay lever to actuating arm
- Only loosen to adjust selector mechanism
18 Actuating arm
- With pivot pin to mount relay lever
19 Rubber bushing
- For gate selector cable to actuating arm
- Press in and out with a drift
20 Hex-bolt, 25 Nm
- For balance weight
21 Ballance weight
- Remove to adjust selector mechanism
22 Self-locking hex-nut, 15 Nm
- For selector cable to selector housing
23 Rubber washer
24 Rubber bushing
- For gear selector cable/gear change lever
- Press in and out with a drift
25 Rubber bushing
- For gate selector cable/selector bracket
- Press in and out with a drift
Installation position gear selector lever/relay lever actuating arm/balance weight
1 Gear lever
2 Relay lever
- Locates in guide rail of gear shift lever (arrow -A-)
- Lubricate with MoS2 grease
3 Actuating arm
- Flats (arrow -B-) of axis face mounting, relay lever only installs in one position
4 Balance weight
- Bolt on to gear lever
Note:
- For ease of illustration the linkage and reverse light switch have been removed.