Operation CHARM: Car repair manuals for everyone.

Evaporator Case

Heater box/evaporator housing, assembly






1 - Clip

2 - Air duct with main shut-off flap
- Do not disassemble further

3 - Gasket

4 - Wire clip

5 - Fresh air blower -V2-

6 - Fresh air blower series resistance with fuse -N24-

7 - Gasket

8 - Gasket
- Always replace

9 - Air duct

10 - Nut

11 -Fresh air/heating controls

12 - Cover

13 - Plug

14 - Clip

15 - Control cables
- When replacing, first remove cover -12-

16 - Central flap lever

17 - Temperature flap lever

18 - Footwell/defrost - flap lever

19 - Self-tapping screw

20 - Air distribution housing
- Do not disassemble further

21 - Wire clip

22 - Air duct connector

23 - Gasket
- Always replace

24 - Heater core
To install:
- Install seals around perimeter of heater core so there are no gaps, and glue in place.
- If heater core does not lock into place during installation, fasten to heater box using screws through tabs on top of heater core.
- Vacuum hose adaptor, installing -> Fig. 1

25 - Gasket
- Always replace

26 - Wire clip