Parking Pawl: Service and Repair

Special Tools And Equipment
^ VW 222 A Drift
^ VW 228 B Puller
^ VW 423 Tube
^ VW 460/2 Mandrel

Note:
^ Output gear must be removed to disassemble and assemble parking lock.





1. Bolt
^ 4 Nm (35 inch lbs.)
2. Manual selector valve control Adjusting.
3. Selector shaft with selector segment
^ Removing and installing refer to Fig. 2
4. Spring pin
^ Driving out and in refer to Fig. 1
5. Engaging lever Insert together with selector shaft and detent segment
6. Detent segment Insert together with selector shaft and engaging lever
7. Lock washer
8. Bolt
^ 10 Nm (89 inch lbs.)
9. Spring for selector segment
10. Bolt
^ 10 Nm (89 inch lbs.)
11. O-ring
^ Always replace
^ Only install on shafts with groove for circlip
12. Washer
13. Shaft for detent lever is secured by circlip and bearing cap of drive pinion
14. Return spring
^ Inserting refer to Fig. 4
15. Detent lover
^ Inserting with return spring refer to Fig. 4
16. Parking lock gear
^ Rounded side faces drive pinion teeth
17. Bolt
^ 14 Nm (1O ft. lbs.)
18. Supporting plate
^ Installing refer to Fig. 3
19. Guide plate
^ Insert before supporting plate Fig. 3
20. Transmission housing
^ It is not necessary to remove drive gear to disassemble parking lock
21. O-ring
^ Always replace
22. Multi-function Transmission
^ Range Switch 4125-
^ Insert so that 1 pin each is resting on a slope of detent segment
^ Test in vehicle with 0n Board Diagnosis (OBD).
23. Retainer
^ For multi-function switch
24. Bolt
^ 10 Nm (89 inch lbs.)
25. Mount bushing
^ Removing refer to Fig. 5
^ Installing refer to Fig. 6
26. O-ring
^ Always replace
27. Vehicle Speed Sensor (VSS) -G68- Test in vehicle with On Board Diagnosis (OBD)
28. Bolt
^ 10 Nm (89 inch lbs.)
29. O-ring
^ Always replace
30. Transmission Vehicle Speed Sensor (VSS) -G38- Test in vehicle with On Board Diagnosis (OBD)
31. Bolt 10 Nm (89 inch lbs.)
32. Retainer
^ For wire to Vehicle Speed Sensor (VSS)
^ Secure with bolt -item 31 -
33. Retaining clip
^ For wire to Vehicle Speed Sensor (VSS)
34. Lever
^ For selector shaft
35. Bolt
^ 10 Nm (89 inch lbs.)
36. O-ring
^ Pry out with screwdriver
^ Drive in flush with VW 423
37. Breather cap
38. Breather
39. Breather pipe
^ Remove using pliers
^ Drive onto stop with drift VW 460/2





Fig. 1 Spring pins (arrows), removing and installing
Driving out
- Only drive spring pin for engaging lever and spring pin for detent segment out far enough to remove selector shaft.

CAUTION!
^ Driving out pin from engaging lever may cause it to drop in planetary gears.

Driving in
- Drive in spring pins until flush after inserting selector shaft, engaging lever and detent segment.





Fig. 2 Selector shaft with selector segments, removing and installing

Note:
^ With valve body installed be careful not to damage conductor strip.

- Remove selector segment spring -A-.
- Remove screw with washer (arrow),

Washer prevents selector shaft from moving.





Fig. 3 Guide plate and supporting plate, inserting





Fig. 4 Pawl with return spring, inserting





Fig. 5 Starter bushing, removing





Fig. 6 Starter bushing, installing
- Lubricate bushing mount before installation.