Operation CHARM: Car repair manuals for everyone.

Shift Cable, M/T



5 Speed Manual 02J





Selector Cables, Assembly Overview / Removing And Installing

Note:
- Lubricate all mountings and sliding surfaces with MoS2 grease

1. Gear selector cable
- Installation position.
2. Gate selector cable
- Pull off actuating arm (item -18-) by pulling lug in direction of arrow
- Installation position.
- Install before installing gear selector cable
3. Circlip
- Do not damage boot when removing
4. Bolt, 25 Nm (18 ft. lbs.)
- With shoulder
- Gear selector cable to gear change lever
5. Rubber bushing
- For gear change cable to gear selector lever
- To replace boot, press out of end piece
6. Washer
- Install between gear selector cable and gear selector lever
7. Square nut
- Self-locking
- Always replace
- Insert into gear selector lever
8. Gear selector lever
- Only Installs in one position
- After installing adjust gear selector mechanism.
- Installation position.
9. Self-locking hexagon nut, 25 Nm (18 ft. lbs.)
- For gear selector lever
10. Boot
- Carefully pull over gear selector cable end piece
- Use MOS2 grease
11. Support bracket
12. Spacer
13. bushing
- Support bracket mounting to transmission
14. Bolt, 25 Nm (18 ft. lbs.)
- For support bracket -11 -
15. Boot
- Carefully pull over gear selector cable end piece
- Use MOS2 grease
16. Relay lever
- Remove before removing clutch control
- Installation position.
- Servicing.
17. Self-locking nut, 15 Nm (11 ft. lbs.)
- For relay lever to actuating arm
- Only loosen to adjust selector mechanism
18. Actuating arm
- With pivot pin to mount relay lever
- Installation position.
- Servicing.
19. Rubber bushing
- For gate selector cable to actuating arm
- Press in and out with drift
20. Bolt, 25 Nm (18 ft. lbs.)
- For balance weight
21. Balance weight
- Remove to adjust selector mechanism
22. Self-locking nut, 15 Nm (11 ft. lbs.)
- For selector cable to selector housing
23. Rubber washer
24. Rubber bushing
- For gear selector cable/gear change lever
- Press in and out with drift
25. Rubber bushing
- For gate selector cable/selector bracket
- Press in and out with drift