Operation CHARM: Car repair manuals for everyone.

FN 3 Brake Caliper








FN 3 Brake Caliper

1. Screw
^ 4 Nm (35 inch lbs.)

2. Brake disc
^ Thickness 25 mm (0.984 inch)
^ Wear limit: 23 mm (0.955 inch)
^ When worn always replace brake disc pairs on both sides

3. Brake pads
^ Thickness: 14 mm (0.551 inch)
^ Thickness,Refer to; Maintenance
^ Always replace brake disc pairs on both sides
^ Removing and installing. FN 3 Caliper
^ Wear limit: 7 mm (0.276 inch) including backing plate

4. Retaining spring
^ Insert in both brake caliper housing drillings

5. Brake carrier
^ Supplied as replacement part assembled with sufficient grease on guide pins
^ If protective caps are damaged, use repair kit
^ Use grease packet supplied to lubricate guide pins

6. Brake caliper housing
^ Do not disconnect brake hose when changing brake pads
^ Removing and installing. FN 3 Caliper

7. Guide pins
^ 25 Nm (18 ft. lbs.)
^ Removing and installing. FN 3 Caliper

8. Protective cap
^ Remove

9. Brake hose with union and banjo bolt
^ 15 Nm (11 ft. lbs.)

10. Ribbed bolt
^ 125 Nm (92 ft. lbs.)

11. Wheel bearing housing
12. Socket-head bolt
^ 8 ft. lbs. (71 inch lbs.)

13. ABS wheel speed sensor
^ Before inserting sensor, clean hole inner surface and coat with grease, Part No. G 000 650

14. Splash shield
15. Bolt
^ 10 Nm (7 ft. lbs.)

16. Wheel bearing
^ Replace each time after removing
^ Removing and installing, Refer to Transmission and Drivetrain.

17. Circlip
18. Wheel hub with rotor
^ Removing and installing, Refer to Transmission and Drivetrain.