Steering Gear

Power steering system, assembly overview (Vehicles with 4-cyl. engine)
If the power steering system is malfunctioning determine the cause using pressure tests and leakage tests. If a malfunction exists, then replace the faulty component.

Notes:
^ If reservoir fluid level is low then check steering system for leaks.
^ If leaks occur at line connections first tighten connections, then wipe dry and recheck for leaks.
^ Pumps supplied as replacement parts are not filled with fluid. The pump must be filled with hydraulic fluid, Part No. G 002 000 and rotated by hand or the pump may become damaged or noisy during operation.
^ Type of fluid: Part No. G 002 000
System capacity: 0.7 - 0.9 liter (0.74 - 0.95 qt.)





1. Power steering gear
2. Pressure hose
3. Return hose
4. Cap with dip stick
5. Strainer
6. 9 Nm (7 ft. lbs.)
7. Fluid reservoir
8. Rubber mounting
9. Clamp
^ Tighten with VAG 1275
10. Return hose
^ Between reservoir and cooling line
^ Not on all vehicles
11. Clamp
^ Tighten with VAG 1275
12. 10 Nm (7 ft. lbs.)
13. Cooling line
^ Not on all vehicles
14. Cable tie
15. Clamp
^ Tighten with VAG 1275
16. Suction hose
17. Clamp
^ Tighten with VAG 1275
18. Threaded connection
^ 50 Nm (37 ft. lbs.)
19. oil seal
^ Always replace
20. Power steering pump
^ Fill with oil before installing
21. oil seal
^ Always replace
22. Banjo bolt
^ 50 Nm (37 ft. lbs.)
23. 18 Nm (13 ft. lbs.)
24. Securing clip
25. Clamp
^ Tighten with VAG 1275
^ Always replace
26. 0il seal
^ Always replace
27. Banjo bolt
^ 50 Nm (37 ft. lbs.)
28. Power steering pump for TDI engine
^ Fill with oil before installing