Operation CHARM: Car repair manuals for everyone.

Timing Cover: Service and Repair


Sealing flanges and flywheel/drive plate, removing and installing





1. Oil seal
^ To remove oil seal, remove sealing flange
^ Install with 10203
^ Lightly oil sealing lip
2. Woodruff key
^ Ensure tight fit
3. 25 Nm
4. Sealing flange
5. Gasket
^ Always replace
6. Cylinder block
^ * Removing and installing crankshaft
^ Disassembling and assembling pistons and conrods
7. 60 Nm + 1/4 turn (90°) further
^ Always replace
8. Dual-mass flywheel/drive plate
^ Lock with 3067 to remove and install flywheel
^ Removing and installing drive plate
9. Intermediate plate
^ Must be located on dowel sleeves
^ Do not damage/bend when assembling
10. 10 Nm
11. Sealing flange with oil seal
^ Only replace complete
^ Lightly oil sealing lip of oil seal
12. Oil seal
^ Replacing
13. Intermediate shaft
^ Axial clearance max. 0.25 mm
14. O-ring
^ Replace if damaged
15. Sealing flange intermediate shaft