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O2 sensor/O2 sensor control After Three Way Catalyst, checking




Oxygen sensor and Oxygen sensor control (after Three Way Catalyst), checking

Special tools, testers, measuring instruments and auxiliary items required

- VAG 1551/1552 Scan Tool with VAG 1551/3B adaptor cable
- VAG 1598/22 Test Box
- Fluke 83 Multimeter
- VW 1594 Adaptor kit
- Wiring diagram

Checking conditions

- The Engine Control Module must be matched to the Throttle Body Control Module.
- Engine Coolant Temperature must be 85 °C minimum = Display group 04, Display zone 3.
- Exhaust system between Three Way Catalyst and cylinder head must be leak tight

Functional check

- Connect VAG 1551/1552 Scan Tool, Refer to "Scan Tool Testing", [1][2][3]Reading and Clearing Diagnostic Trouble Codes
- Start engine and let idle
- Press 0 and 1 buttons to select "Address word" 01 "Engine electronics"

Display will appear as shown

Rapid data transfer HELP
Select function XX


- Press 0 and 8 buttons to select Function 08: "Read measuring value block"
- Press Q button to enter input

Display will appear as shown

Read measuring value block HELP
Input Display group number XXX


- Press 0, 3 and 6 buttons to select "Display group 36"
- Press Q button to enter input

Display will appear as shown (1 to 4 = Display zones)

Read measuring value block 36 ->
1 2 3 4


- Observe specifications in Display zones 1 and 2 on chart.







Continuation

- Perform test drive to remove possible residue and repeat check.

If specifications in Display zones 1 and 2 are not obtained even after a test drive:

- Check Oxygen sensor heating, Oxygen Sensor Heating After Catalyst Checking
- Raise engine speed above 3000 rpm.

If value in Display zone 1 remains constant, evaluating Display group 36.

Evaluating Display group 36







Basic Voltage, check

- Disconnect 4-pin harness connector (black) to Oxygen sensor G108 -1- (after Three Way Catalyst).







- Connect Multimeter between terminals 3 + 4 (ECM connector) using jumper wires from VW 1594 adaptor kit







- Start engine and measure basic Voltage.

- Specification: 0.40 to 0.50 Volts

- Switch OFF ignition.

If specification not obtained
- Check the Oxygen sensor wiring.

If specification obtained
- Replace Oxygen sensor G108 (after Three Way Catalyst).

Checking Oxygen sensor wiring

- Connect VAG 1598/22 Test Box to Engine Control Module harness connector







- Disconnect 4-pin harness connector (black) to Oxygen sensor G108 (after Three Way Catalyst) -1-.







- Check wiring for open circuit between Test Box and 4-pin harness connector (to Control Module) using Wiring diagram.







Terminal 3 + socket 51
Terminal 4 + socket 52
Wire resistance: Max. 1.5 Ohms

- Check for short circuit between connector terminals 3 + 4 and 1 + 2 using Wiring diagram.

- Specification: Infinity Ohms

If wiring OK
- Replace Engine Control Module.

NOTE: If DTC memory has been erased or the Engine Control Module was disconnected from its Voltage supply, the Readiness Code must be created again , Monitors, Trips, Drive Cycles and Readiness Codes