Power Steering Pump
Power steering pump, assembly overview (Vehicles with 6-cyl. engine)
Notes:
^ Always replace seals.
^ Do not reuse hydraulic fluid that has been drained.
^ Hydraulic fluid: Part No. G 002 000
^ System fluid quantity: approx. 1 liter (1.056 US qt.).
1. Pressure line with hose
2. 8 Nm (70 inch lbs.)
3. Hole on intake pipe
4. Power steering pump
^ Fill with oil before installing
5. Belt pulley
6. Socket head bolt
^ 25 Nm (18 ft. lbs.)
^ When loosening and tightening counter-hold with VAG 1590 if necessary
7. 25 Nm (18 ft. lbs.)
8. 25 Nm (18 ft. lbs.)
9. Bracket
10. ignition coil with bracket
11. 25 Nm (18 ft. lbs.)
12. Banjo bolt
^ 40 Nm (30 ft. lbs.)
13. oil seal
^ Always replace
14. 0il seal
^ Always replace
15. Threaded connection
^ 50 Nm (37 ft. lbs.)
16. Clamp
^ Tighten with VAG 1275
^ Always replace
17. 25 Nm (18 ft. lbs.)
18. Slotted sleeve
19. 25 Nm (18 ft. lbs.)
20. Mounting bracket
21. Suction line with hose
22. 8 Nm (70 inch lbs.)
Removing:
- Removing upper engine cover - Fig. 1.
- Removing ribbed belt guard - Fig. 2.
- Relieving tension on ribbed belt - Fig. 3.
- Remove belt pulley; counterhold with VAG 1590 if necessary
- Pull ignition wire out of ignition coils -10-.
- Clamp off suction hose with 3094 or equivalent.
- Disconnect suction and pressure lines.
- Unbolt bracket, item-9-, and remove complete with power steering pump.
- Remove pump to bracket bolts and remove pump.
Installing: Install in reverse order.
Note: Ignition wire application must equate to numbers marked - Fig. 4
Fig. 1 Uncapping top engine cover and removing
Fig. 2 Removing ribbed belt guard
Fig. 3 Relieving tension and removing ribbed belt
- Push tool downward to relieve tension on ribbed belt.
- Align hole -A- with hole -B-.
- Insert pin 3204 to secure.
- Remove ribbed belt from belt pulley.
Fig. 4 Matching ignition wires to ignition coils
A -Ignition coil for cylinders 5 and 3
B -Ignition coil for cylinders 4 and 2
C -Ignition coil for cylinders 6 and 1
Ignition wires are marked with number.
- Match ignition wires 6 and 1 to ignition coil -C-.
- Match ignition wires 2, 3, 4 and 5 in the same manner