Operation CHARM: Car repair manuals for everyone.

Electronic Throttle Control Module: Service and Repair




Throttle Valve Control Module, Removing And Installing







1 - Intake manifold
2 - To vacuum booster
4 - T-piece
6 - Vacuum hose
7 - O-ring
- Replace if damaged
8 - Pivot
- For rotary change-over valve
9 - 6 Nm
10 - Intake Air Temperature (IAT) sensor -G42-*
11 - Intake air scoop
12 - 10 Nm
13 - To crankcase breather valve
14 - Seal
- Replace if damaged
15 - 10 Nm
- Insert with safeguard material "D6"
16 - Throttle valve control module -J338-*
- When replacing, adapt Engine Control Module (ECM)
17 - To EVAP canister purge regulator valve -N80-
- EVAP system
18 - Seal
- Replace if damaged

Fig. 4 Vacuum connections (top view)







1 - to vacuum setting element for intake manifold change-over
2 - to combination valves
3 - Secondary Air Injection (AIR) solenoid valve -N112-
4 - to Secondary Air Injection (AIR) solenoid valve
5 - to T-piece on intake manifold
6 - Check valve
7 - Intake manifold change-over valve
8 - to vacuum reservoir in left wheel well
9 - from T-piece on intake manifold
10 - Fuel pressure regulator

Fig. 5 Vacuum connections (rear view)







1 - Fuel pressure regulator
2 - to crankcase breather valve
3 - Vacuum booster
4 - T-piece
5 - Check valve
6 - intake air scoop
7 - crankcase breather valve

Fig. 6 Resistance values







The diagram applies to the Engine Coolant Temperature (ECT) sensor -G62- and for the Intake Air Temperature (IAT) sensor -G42-.

The diagram is divided into two temperature ranges:

A - from 0-50 °C
B - from 50-105 °C

Examples of how to read the diagram:
- 30 °C is in range A and corresponds to a resistance of 1.5-2.0 k Ohms
- 80 °C is in range B and corresponds to a resistance of 275-375 Ohms