W/5-Speed Manual 02J/4-Speed Automatic Transmission 01M Remove

Starter, Removing And Installing

Special tools, testers, measuring instruments and auxiliary items required







- VAG 1331 Torque wrench (or equivalent 5 - 50 N.m)







- VAG 1332 Torque wrench (or equivalent 40 - 200 Nm)

Starter (vehicles With 5-speed Manual And 4-speed Automatic Transmission 01M), Removing

- Remove battery (with fastener secured fuse holder).
- Remove battery (with clip secured fuse holder).







- Remove bolts -arrows-and remove battery carrier.
When installing tighten bolts to 6 Nm.







- Separate connection -1- and remove from retainer.
- Disconnect electrical connection at terminal 50 connector -2-.
- Remove nut from solenoid terminal 30 wire -3- and remove cable.
When installing tighten nut to 13 Nm.
- Remove wiring from wiring guides.
- Remove wiring guides.







- Remove upper hex bolt -1- (M12 x 180 mm).
When installing tighten hex bolt to 65 Nm.
- Remove lower hex bolt -2- after first removing the noise insulation.







- Remove bolts -arrows- and remove middle cover of engine compartment noise insulation.







- Remove hex nut, unclip securing clips -arrows- and remove left-hand engine compartment section of noise insulation.
- Remove brackets/retainers for power steering pressure pipes/hoses and place to side.







- Remove lower hex bolt -2- (M12 x 180 mm).
When installing tighten hex bolt to 65 Nm.
- Take starter out downward.

Installing
Install in reverse order of removal. Note all tightening torques specified in removal procedure.