Shift Lever Servicing

5 Speed Manual 02J





Gear Lever, Servicing

Note:
- Lubricate all mountings and sliding surfaces with MoS2 grease

1. Gate selector cable
- On gate selector bracket
2. Gear selector cable
- On gear lever
3. Gate selector bracket
4. Bolt, 15 Nm (11 ft. lbs.)
- For fulcrum pin to mounting plate
5. Fulcrum pin
6. Mounting plate
7. Nut, 20 Nm (15 ft. lbs.)
- For mounting plate to gear lever housing
- Self-locking
- Always replace
8. Cap
- Installing refer to Fig. 1
9. Bushing
- Only installs in one position
10. Gate selector housing
- Install into mounting plate after installing the complete gear lever
11. Bushing
12. Spring
13. Guide bushing
- Locate on bushing -15-
14. Lock washer
- Removing refer to Fig. 3
15. Circlip
- Removing and installing refer to Fig. 2
16. Spacer sleeve
17. Spring
18. Shift lever
19. Damper
20. Spring clip





Fig. 1 Installing cap
- Press on from side (arrow -1-)
- Press opening together to form a slot.

Note:
- If necessary heat cap (e.g. with hot water).





Fig. 2 Removing and installing circlip
- To remove and install the circlip pull gear lever in direction of arrow -A- and at the same time push down spacer bushing onto stop using screwdriver in arrow direction -B-.

Note:
- Do not tilt spacer bushing when pushing down. Carefully release pressure at groove in gear lever for circlip.





Fig. 3 Removing lock plate for gate selector bracket and gear lever guide/gate selector housing
- Lift tab in direction of arrow.