Clutch Pedal Assembly: Service and Repair: Overview

5 Speed Manual 02J





Clutch Controls, Servicing
I-Assembly overview-pedal cluster
II-Assembly overview-hydraulics.

Note:
- Disconnect battery ground strap.
- For vehicles with coded radio obtain radio code.
- Lubricate all bearings and contact surfaces with MOS2 grease.





Pedal Cluster, Assembly Overview
1. Bulkhead
- With provision for mounting bracket and master cylinder
2. Seal
- Always replace
3. Mounting bracket
- For mounting clutch pedal
4. Bolt
5. Mounting bracket
- For mounting accelerator and brake pedals
6. Self-locking hexagon nut, 25 Nm (18 ft. lbs.)
- Always replace
7. Connecting plate
8. Self-locking hexagon nut, 25 Nm (18 ft. lbs.)
- Always replace
9. Bushing
10. Fulcrum pin
11. Clutch pedal
- Removing and installing.
12. Retainer
- Removing and installing.
13. Self-locking hexagon nut, 25 Nm (18 ft. lbs.)
- Always replace
14. Master cylinder
- Removing and installing.
15. Supply hose 30-3
16. Over-center spring
- Removing and installing.
17. Over-center spring mounting
- Install in mounting bracket
- Removing and installing, to renew master cylinder
18. Stop
- For clutch pedal
- Installation position.
19. Self-locking hexagon nut, 25 Nm (18 ft. lbs.)
- Always replace