Lock Carrier, Assembly Overview

Lock carrier, assembly overview






1. Lock carrier with attachments
Removing:
Remove front part, refer to Front End, Assembly Overview [1][2]Procedures
Unhook Bowden cable at lock and disconnect electrical connectors.
Unbolt radiator and condenser from lock carrier.
Secure radiator and condenser in engine compartment.

Note: Do not hang condenser up on its lines. Do not kink condenser lines.

Remove lock carrier with connecting plate and lock.

Installing:
Align lock carrier within enlongated holes.
Adjust headlights.

2. Bolt
Qty. 4
6 Nm
For radiator mounting

3. Bolt
Qty. 4
Qty. 6 (USA)
30 Nm

4. Bolt
Qty. 4
9 Nm

5. Bumper carrier
With insulation

6. Pop rivet
Qty. 4

7. Insulation
Bonded with Butyl adhesive cord AKL 450 005 05.

8. Union plate
Secured to lock carrier with pop rivets

9. Pop rivet nut
Qty. 2

10. Tailgate lock

11. Bolt
20 Nm

12. Hexagon bolt (self-locking)
12 Nm
When reusing: clean bolt threads with a wire brush and nut threads with thread chaser; coat bolt with locking fluid D 185 400 A 2.

13. Radiator and condenser
14. Radiator mounting
15. Impact damper (USA)
16. Nut (USA)
17. Bolt (USA)