Power Steering Pump

Assembly Overview
Assembly overview for vehicles with 4-cylinder engine
It is not intended that repair work be carried out on the power steering pump. If complaints are received determine cause with the help of pressure tests, leakage test and fault finding, steering gear No. 10. If a fault exists replace power steering pump.

Notes:
^ If reservoir fluid level is low then check steering system for leaks.
^ In the case of leaks at the line connections first tighten connections and wipe dry then recheck for leaks.
^ Pumps supplied as spare parts are not filled with oil. Therefore it is essential to fill the pump with hydraulic oil G 002 000 and to rotate pump by hand, otherwise the pump may be damaged or be noisy during operation.
^ Type of oil: hydraulic oil G 002 000
^ Oil system capacity: 0.7 thru 0.9 L.






1. Power steering gear
2. Pressure hose
3. Return hose
4. Cap with dip stick
^ Checking oil level
5. Strainer
6. Hex bolt, 9 Nm
7. Reservoir
8. Rubber mounting
9. Hose clip
^ Tension with VAG 1275
^ Always replace
10. Return hose
^ Between reservoir and cooling line
11. Hose clip
^ Tension with VAG 1275
^ Always replace
12. Hex bolt, 18 Nm
13. Cooling line
14. Cable tie
15. Hose clip
^ Tension with VAG 1275
^ Always replace
16. Suction hose
17. Hose clip
^ Tension with VAG 1275
^ Always replace
18. Threaded - union, 50 Nm
19. Oil seal, 18 x 24
^ Always replace
20. Power steering pump
^ Checking delivery pressure = Refer to Testing and Inspection
^ Fill with oil before installing = Note
21. Oil seal, 16 x 22
^ Always replace
22. Banjo bolt, 50 Nm
23. Hex bolt, 18 Nm
24. Securing clip
25. Hose clip
^ Tension with VAG 1275
^ Always replace
26. Oil seal, 16 x 22
^ Always replace
27. Banjo bolt, 50 Nm
28. Power steering pump for TDI
^ Checking delivery pressure
^ Fill with oil before installing = Note