Operation CHARM: Car repair manuals for everyone.

With Manufacturer's Scan Tool




Readiness Code, Generating

Special tools and equipment
- VAG 1551 scan tool (or or 1552 scan tool) with cable VAG 1551/3

Test conditions







- All fuses must be OK.
- Vehicle stationary
- Battery voltage must be at least 11.5 V.
- All electrical consumers, e.g. lights and rear window defroster must be switched off.
- Coolant temperature must be at least 80 °C, See display group 04, display zone 3.
- Intake air temperature less than 60 °C, See display group 04, display zone 4
- Catalyst temperature must be at least 250 °C and below 740 °C, See Display group 34, display zone 2

Work sequence
- Connect VAG 1551 scan tool ((VAG 1552). Switch ignition on and select engine control module with "Address word" 01.
(Connecting scan tool and selecting engine control module.). [1][2][3]Connecting VAG 1551 Scan Tool

Work step 1: Check DTC memory
- Switch ignition on (engine not running).

Indicated on display:


Rapid data transfer HELP
select function XX


- Press keys 0 and 2 for function "Check DTC memory" and confirm entry with Q key.

The number of malfunctions stored or "No malfunctions recognized!" will be shown on the display.


X Faults recognized!


If a malfunctions is stored:
- Correct malfunctions printed out using DTC table:
SAE P0. P Code Charts
SAE P1. P Code Charts

If no malfunctions is stored:
- Press -> key.

Work step 2: Clear DTC memory
- Switch ignition on (engine not running).

Indicated on display:


Rapid data transfer HELP
select function XX


- Press keys 0 and 5 for the function "Erase DTC memory" and confirm entry with Q key.


NOTE: The readiness code is reset or erased each time DTC memory is erased.


Indicated on display:


Rapid data transfer ->
DTC memory is erased


NOTE: If the ignition is switched off between "Check DTC memory" and "Erase DTC memory" the DTC memory will not be erased.


- Press -> key.

Work step 3: Matching the throttle valve control module to the engine control module
- Switch ignition on (engine not running).

Indicated on display:


Rapid data transfer HELP
select function XX


- Press keys 0 and 4 for the function "Introduction of basic setting" and confirm entry with Q key.

Indicated on display:


Basic setting
Input display group number XXX


- Press keys 0, 6 and 0 for the "Display group number 60" and confirm entry with Q key.

Indicated on display: (1 to 4 = Display zones)


System in basic setting 60 ->
XXX % XXX% x ADP. runs


- Check specifications in display zones 3 and 4:
Display zone 3: Idling speed
Display zone 4: ADAP. runs, ADAP. OK

Indicated on display: (1 to 4 Display zones)


System in basic setting 60 ->
XXX% XXX% 8 ADP. OK


- Terminate engine basic setting at earliest after 30 seconds by pressing the C-key.

Work step 4: Leak detection system diagnosis
- Vent fuel tank before diagnostic, by briefly opening and closing filler cap.
- Press button 2, 0 and 2 for "Display group number 202" and press Q button to confirm input.

Indicated on display: (1 to 4 - Display zones)


Basic setting 202 ->
1 2 3 4


- Let engine run at idle until the specified value x x 0 x x 1 x 0 is displayed in display field 4 after approx. 120 seconds.


NOTE:
- In case of malfunction, the display "fine leak" or "large leak" occurs in display field 3.
- If "Abort" appears in display field 3, repeat leak diagnostic.
- Fuel tank filler cap must be opened briefly before the diagnostic is repeated.


If the display does not indicate as described:
- Check DTC memory.

If the display indicates as described:
- Press -> key.

Work step 5: Knock sensor diagnosis
- Test drive vehicle with a 2nd person to observe display.
Observe the safety precautions when performing a road test.

Observe test conditions.

- Start engine and select "Address word" 01 of engine control module. (Connecting scan tool and selecting engine control module.). [1][2][3]Connecting VAG 1551 Scan Tool

Indicated on display:


Rapid data transfer HELP
Select function XX


- Press keys 0 and 8 for the function "Read measuring value block" and confirm entry with Q key.

Indicated on display:


Read measuring value block
Input display group number XXX


- Press keys 2, 0 and 3 for "Display group number 203" and confirm entry with Q key.

Indicated on display: (1 to 4 = Display zones)


Read measuring value block 203 ->
1 2 3 4


- Observe display in display zone 4.
- Accelerate vehicle to an engine speed above 3000 rpm.
- Allow engine to run at 3000 rpm until
Specification: x x x x x 1 0 0
is displayed in display zone 4.

If the display does not indicate as described:
- Press -> key.
- Check DTC memory.

If the display indicates as described:
- Press C key.

Work step 6: Vehicle speed diagnosis

Indicated on display:


Read measuring value block
Input display group number XXX


- Press keys 2, 0 and 4 for "Display group number 204" and confirm entry with Q key.

Indicated on display: (1 to 4 Display zones)


Read measuring value block 204 ->
1 2 3 4


- Observe display in display zone 4.
- Accelerate vehicle to an engine speed above 3000 rpm.
- Close throttle valve abruptly.
Specification following overrun phase in
Display zone 4: x x x x x 1 0 0

If the display does not indicate as described:
- Press -> key.
- Check DTC memory.

If the display indicates as described:
- Press -> key.







Work step 7: Heated oxygen sensor before catalyst (Bank1) diagnosis
- Leave engine running at idling speed.

Indicated on display:


Rapid data transfer HELP
Select function XX


- Press keys 0 and 4 for the function "Introduction of basic setting" and confirm entry with Q key.

Indicated on display:


Basic setting
Input display group number XXX


- Press keys 2, 0 and 5 for "Display group number 205" and confirm entry with Q key.

Indicated on display: (1 to 4 = Display zones)


Read measuring value block 205 ->
1 2 3 4


- Observe display in display zone 4.
- Depress brake pedal and hold.
- Press accelerator pedal to wide open throttle position.
Engine speed is increased by the control module to approx. 2300 rpm.
- Allow engine to run at increased speed until
Specification: x x x x x 1 0 0
appears in display zone 4.

If the display does not indicate as described:
- Press -> key.
- Check DTC memory.

If the display indicates as described:
- Press C key.

Work step 8: Oxygen sensor before catalyst aging diagnosis (sensor dynamics)

Indicated on display:


Basic setting
Input display group number XXX


- Press keys 2,1 and 2 for "Display group number 212" and confirm entry with Q key.

Indicated on display: (1 to 4 = Display zones)


Read measuring value block 212 ->
1 2 3 4


- Observe display in display zone 4.
- Depress brake pedal and hold.
- Press accelerator pedal to wide-open throttle position.
Engine speed is increased by the control module to approx. 2300 rpm.
- Let engine run at increased RPM until the specified value of: x x x x x 1 0 0 is displayed in display field 4 after approx. 50 seconds.

If the display does not indicate as described:
- Press -> key.
- Check DTC memory.

If the display indicates as described:
- Press C key.

Work step 9: Fuel mixture diagnosis (partial load), Bank1

Indicated on display:


Basic setting
Input display group number XXX


- Press keys 2,1 and 6 for "Display group number 216" and confirm entry with Q key.

Indicated on display: (1 to 4 = Display zones)


Read measuring value block 216 ->
1 2 3 4


- Observe display in display zone 4.
- Depress brake pedal and hold.
- Press accelerator pedal to wide-open throttle position.
Engine speed is increased by the control module to approx. 2300 rpm.
- Let engine run at increased RPM until the specified value of: x x x x x 1 0 0 is displayed in display field 4 after approx. 70 seconds.

If the display does not indicate as described:
- Press -> key.
- Check DTC memory.

If the display indicates as described:
- Press C key.

Work step 10: Air mass filling detection diagnosis

Indicated on display:


Basic setting
Input display group number XXX


- Press keys 2,1 and 8 for "Display group number 218" and confirm entry with Q key.

Indicated on display: (1 to 4 - Display zones)


Read measuring value block 218 ->
1 2 3 4


- Observe display in display zone 4.
- Depress brake pedal and hold.
- Depress accelerator pedal to wide open throttle position
Engine speed is increased by the control module to approx. 2300 rpm.
- Let engine run at increased RPM until the specified value: 0 0 0 0 0 x 0 0 is displayed in display field 4.


NOTE: This process can take a few minutes.


If the display does not indicate as described:
- Press -> key.
- Check DTC memory.

If the display indicates as described:
- Press C key.

Work step 11: Heated oxygen sensor after catalyst diagnosis, Bank1

Indicated on display:


Basic setting
Input display group number XXX


- Press buttons 2,1 and 9 for "Display group number 219" and press Q button to confirm input.

Indicated on display: (1 to 4 = Display zones)


Read measuring value block 219 ->
1 2 3 4


- Leave engine running at idling speed.
- Observe display in display zone 3.
The display value in display field 3 (catalyst temperature) must be between 200 °C and 600 °C.

If catalyst temperature is too high:
- Let vehicle cool off.
- Observe display in display zone 4.
- Depress brake pedal and hold.
- Depress accelerator pedal to wide open throttle position
Engine speed is increased by the control module to approx. 2300 rpm.
- Allow engine to run at increased speed until
Specification: x x x x x 1 0 0
appears in display zone 4.

If the display does not indicate as described:
- Press -> key.
- Check DTC memory.

If the display indicates as described:
- Press C key.

Work step 12: Oxygen sensor voltage after catalyst diagnosis, Bank1

Indicated on display:


Basic setting
Input display group number XXX


- Press keys 2, 2 and 1 for "Display group number 221" and confirm entry with Q key.

Indicated on display: (1 to 4 Display zones)


Read measuring value 221 ->
1 2 3 4


- Observe display in display zone 3.
The display value in display field 3 (catalyst temperature) must be between 200 °C and 600 °C.

If catalyst temperature is too high:
- Let vehicle cool off.
- Observe display in display zone 4.
- Depress brake pedal and hold.
- Depress accelerator pedal to wide open throttle position
Engine speed is increased by the control module to approx. 2300 rpm.
- Let engine run at increased RPM until
Specification: 000 x x 1 0 0
appears in display field 4 after approx. 30 seconds.

If the display does not indicate as described:
- Press -> key.
- Check DTC memory.

If the display indicates as described:
- Press C key.

Work step 13: Swapping detection of oxygen sensors after catalyst, diagnosis

Indicated on display:


Basic setting
Input display group number XXX


- Press keys 2, 2 and 4 for "Display group number 224" and confirm entry with Q key.

Indicated on display: (1 to 4 = Display zones)


Read measuring value block 224 ->
1 2 3 4


- Observe display in display zone 4.
- Depress brake pedal and hold.
- Depress accelerator pedal to wide-open throttle position.
The engine speed is increased by the control module to approx. 2300 rpm.
- Let engine run at increased RPM until
Specification: x x x x x 1 0 0
appears in display field 4 after approx. 15 seconds.

If the display does not indicate as described:
- Press -> key.
- Check DTC memory.

If the display indicates as described:
- Press C key.

Work step 14: Oxygen sensor after catalyst aging diagnosis, Bank1 (sensor dynamics)

Indicated on display:


Basic setting
Input display group number XXX


- Press keys 2, 2 and 6 for "Display group number 226" and confirm entry with Q key.

Indicated on display: (1 to 4 - Display zones)


Read measuring value block 226 ->
1 2 3 4


- Observe display in display zone 3.
Display value in display field 3 (catalyst temperature) must be between 450 °C and 740 °C.

If catalyst temperature is too high.
- Let vehicle cool off and then observe display in display zone 4.
- Depress brake pedal and hold.
- Depress accelerator pedal to wide open throttle position.
Engine speed is increased by the control module to approx. 2300 rpm.
- Allow engine to run at increased speed until
Specification: x x x x x 1 0 0
appears in display zone 4.

If the display does not indicate as described:
- Press -> key.
- Check DTC memory.

If the display indicates as described:
- Press C key.


NOTE: The following work steps are performed at idle RPM.


Work step 15: Fuel mixture at idle, Bank1 diagnosis

Indicated on display:


Basic setting
Input display group number XXX


- Press keys 2,1 and 6 for the "Display group number 216" and confirm entry with Q key.

Indicated on display: (1 to 4 = Display zones)


System in basic setting 216 ->
1 2 3 4


- Allow engine to run at idle speed until
Specification: x x x x 1 1 0 0
appears in display zone 4 after about 30 seconds.

If the display does not indicate as described:
- Press -> key.
- Check DTC memory.

If the display indicates as described:
- Press C key.

Work step 16: EVAP canister system (tank ventilation system) diagnosis

Indicated on display:


Basic setting
Input display group number XXX


- Press keys 2, 2 and 8 for "Display group number 228" and confirm entry with Q key.

Indicated on display: (1 to 4 = Display zones)


System in basic setting 228 ->
1 2 3 4


- Observe display in display zone 4.
- Allow engine to run at idle speed until
Specification: x x x x x 1 0 0
appears in display zone 4 after about 30 seconds.

If the display does not indicate as described:
- Press -> key.
- Check DTC memory.

If the display indicates as described:
- Press C key.

Work step 17: Secondary air system diagnosis, Bank1

Indicated on display:


Basic setting
Input display group number XXX


- Press keys 2,2 and 9 for the "Display group number 229" and confirm entry with Q key.

Indicated on display: (1 to 4 - Display zones)


System in basic setting 229 ->
1 2 3 4


- Observe display in display zone 4.
- Allow engine to run at idle speed until
Specification: x x x x x 1 0 0
appears in display zone 4 after about 30 seconds.

If the display does not indicate as described:
- Press -> key.
- Check DTC memory.

If the display indicates as described:
- Press C key.

Work step 18: Fuel mixture at idle, Bank1 diagnosis

Indicated on display:


Basic setting
Input display group number XXX


- Press keys 2, 3 and 1 for "Display group number 231" and confirm entry with Q key.

Indicated on display: (1 to 4 = Display zones)


System in basic setting 231 ->
1 2 3 4


- Observe display in display zone 4.
- Allow engine to run at idle speed until
Specification: x x x x x 1 0 0
appears in display zone 4 after about 30 seconds.

If the display does not indicate as described:
- Press -> key.
- Check DTC memory.

If the display indicates as described:
- Press C key.
- Press keys 0 and 6 for the function "End output" and confirm entry with the Q key.
- Switch off ignition.

Work step 19: Read readiness code
- Read readiness code. Readiness Code Reading