Brake Pedal Assy

Brake pedal, assembly overview

WARNING! The brake pedal travel must not be restricted by additional floor mats.

Note: Grease all mountings before installing with grease, Part No. G 000 602.





1 - Mounting bracket
2 - Selflocking nut
^ Tighten to 28 Nm (21 ft. lbs.)
^ Always replace
3 - Brake light switch
^ Before installing brake light switch, connect brake pedal to brake booster push rod go to Service and Repair.
^ Before installing, pull plunger out completely
Installing:
Vehicles -> 02.00:
- Push brake pedal down as far as possible by hand.
- Guide switch through mounting hole (only fits in one position) and secure by turning switch 90° clockwise.
- Release brake pedal.
- Connect wiring connector.
- Check function of brake lights.
Vehicles 03.00 ->:
- Pull out brake light switch plunger to full extension.
- Keep brake pedal in up position (IMPORTANT! hold pedal up if necessary while installing switch).
- Guide switch through mounting hole (only fits in one position).
- Seat switch fully into opening (pressing plunger against pedal to adjust.
Seat switch by turning it 45° clockwise. This action also turns the plunger shoe into the correct orientation to make electrical contracts in switch operate as well as locks in plunger adjustment.
- Connect brake light switch connector.
- Operate brake pedal to verify proper function.
- Reinstall lower cover panel.
4 - Accelerator - pedal
5 - Hex bolt
6 - Brake pedal
7 - Pad
8 - Selflocking nut
^ Tighten to 20 Nm (15 ft. lbs.)
^ Always replace
9 - Bushing
10 - Pivot pin