Front Door, Assembly Overview

Front Door, Assembly Overview

NOTE:
- Bolts for door hinges must always be replaced after loosening.
- To remove and adjust upper door hinges, instrument cluster must be removed.







1 - Door
2 - Door handle with backing plate
3 - Lock cylinder housing
4 - Cover cap
5 - Bolt
- 18 Nm

6 - Locking knob
7 - Locking rod
8 - Boot
9 - Bolt
- 20 Nm

10 - Lock plate
11 - Door lock
12 - Bowden cable
13 - Interior release handle
14 - Bolt
- M8x28
- 20 Nm + 1/4 turns (90°) turn
- Always replace bolts after loosening

15 - Bolt
- M8x28
- Only this bolt must be removed to remove door from hinge
- 20 Nm + 1/4 turns (90°) turn
- Always replace bolts after loosening

16 - Door hinge with door arrester
- Hinge is divided

17 - Bolt
- M8x28
- Installed from vehicle interior side
- Remove lower A-pillar trim.
- 20 Nm + 1/4 turns (90°) turn
- Always replace bolts after loosening

18 - Bolt
- M8x28
- 20 Nm + 1/4 turns (90°) turn
- Always replace bolts after loosening

19 - Bolt
- M8x28
- 20 Nm + 1/4 turns (90°) turn
- Always replace bolts after loosening

20 - Cover cap
21 - Bolt
- 13 Nm

22 - Door hinge
- Hinge is divided

23 - Bolt
- M8x22
- Installed from vehicle interior side
- To loosen or tighten bolt, removing and installing instrument cluster
- 20 Nm + 1/4 turns (90°) turn
- Always replace bolts after loosening

24 - Bolt
- M8x28
- 20 Nm + 1/4 turns(90° )turn
- Always replace bolts after loosening