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Sealing Flanges and Dual-Mass Flywheel, Removing and Installing







Sealing flanges and dual-mass flywheel, removing and installing

Note:
^ Servicing clutch:
Refer to Transmission and Drivetrain, Manual Transmission,Transaxle, Flywheel, Service and Repair
^ When working on the engine it should be secured to assembly stand VW 313 using engine bracket 3269 or VW 540 and supplementary set 540/1 B.
^ The sealing flange (item 7 ) can be removed and installed when cylinder head is installed.

1. 100 Nm plus additional 1/4 turn (90°) further
^ Replace
^ Use counter support T10069 to loosen and tighten
^ Tighten using torque wrench VAG 1601
2. Vibration damper
3. 8 Nm
4. Seal
^ PTFE seal version
^ Marking: With no inner coil spring
^ Do not additionally lubricate the oil seal sealing lip
^ Before installing, remove oil remains from crankshaft journal with a clean cloth
5. Sealing flange
^ Coat sealing surfaces with sealing compound AMV 188 001 02
6. Cylinder block
^ Disassembling and assembling piston and connecting rod, Refer to Piston, Engine, Service and Repair
7. Sealing flange
^ Coat sealing surfaces with sealing compound AMV 188 001 02
^ Seal sealing surface to cover
8. Seal
^ PTFE seal version
^ Marking: With no inner coil spring
^ Do not additionally lubricate the oil seal sealing lip
^ Remove with extractor hook 2086
^ Before installing, remove oil remains from crankshaft journal with a clean cloth.
^ Install over sleeve 2003/2A
^ Pull in onto limit stop with press sleeve 2003/1
9. Dual-mass flywheel/drive plate
10. 60 Nm plus additional 1/4 turn (90°) further
^ Replace
^ Use counter support T10069 to loosen and tighten
11. 23 Nm