Secondary Air System Components, Removing and Installing

Secondary air system components, removing and installing

Notes:
^ Components marked with an * are checked by the On Board Diagnostic (OBD).
^ Components marked with ** are checked by the Output Diagnostic Test Mode (DTM).
^ Secondary air injection pump relay,

1. Gasket
^ Replace
2. Combi-valve
^ Checking, Refer to Air Injection, Testing and Inspection
^ Removing and installing, Refer to Air Injection, Service and Repair
3. Connecting pipe/hose
^ To distributor piece at vacuum reservoir on cylinder head cover
^ Check Turbocharging diagram: Engine code: APH, Refer to Turbocharger, Service and Repair Engine codes: AWP, AWV, Refer to Turbocharger, Service and Repair
4. Secondary air injection (AIR) solenoid valve -N 112-*/**
^ Secured to bracket with 6 Nm
^ Bracket secured to cylinder head cover
^ Resistance: 21...24 ohms
5. Connector
^ Black, 2-pin
6. O-Ring
^ Replace
7. Secondary air injection (AIR) pump relay -J299-*l**
^ In relay/fuse box (pushed into cable guide next to brake master cylinder)Refer to Fig. 1
8. Pressure hose
^ Ensure seated tightly
^ Press together at front to release
9. 10 Nm
10. Bracket
11. Retaining clip
12. Intake hose
^ From upper air filter housing
^ Ensure seated tightly
^ Press together at front to release
13. Secondary air injection (AIR) pump motor -V101 -**
^ Checking, Refer to Air Injection Testing and Inspection
14. Bracket
^ For secondary air injection pump motor
^ Secured to intake manifold
15. 25 Nm
16. Intake pipe
17. Cylinder head
18. 10 Nm





Fig. 1 Secondary air injection (AIR) pump relay -J299- -arrow

Note:
^ If tools are necessary to remove relays or control modules from the relay plate, first disconnect battery Ground strap.
^ Before disconnecting battery Ground strap obtain code for radios with anti-theft coding.