Operation CHARM: Car repair manuals for everyone.

Engine: Specifications







Engine Data

Camshaft Bearing Caps
Tighten bearing caps 2 and 4 alternately and diagonally to 8 Nm + 1/4 turn (90°) further.
Install bearing caps 5, 1 and 3 and also tighten to 8 Nm + 1/4 turn (90°) further.





Crankshaft bearing cap bolts 65 Nm + 1/4 turn (90°) further

Connecting Rod
Connecting rod bolt 30 Nm + 1/4 turn (90°) further





Cylinder Head

^ Install cylinder head and hand tighten all 10 new cylinder head bolts.
^ Tighten cylinder head in four stages in sequence shown as follows:
Tighten initially with torque wrench:
Stage I 40 Nm
Stage II 60 Nm
Turn further with rigid wrench:
Stage III = 1/4 turn (90°)
Stage IV = 1/4 turn (90°)

Note: Re-torquing the cylinder head after repairs is no longer necessary.





^ Position straight edge diagonally over sealing surface (a check in opposite direction must also be made) and determine distortion with feeler gauges.
Max. permissible distortion 0.1 mm

^ After tightening cylinder head, turn camshaft so that cam lobes for No. 1 cylinder point equally upward. Before installing toothed belt, turn crankshaft in direction of engine rotation to TDC.

Camshaft pulley securing bolts to 25 Nm
Intake manifold - lower part 10 Nm
Oil pan bolts 15 Nm
Intake manifold - lower part 10 Nm
Camshaft pulley securing bolts to 25 Nm
Coolant pump bolt 15 Nm





Tightening torques