Operation CHARM: Car repair manuals for everyone.

With Manufacturer's Scan Tool




Signal From Clutch Vacuum Vent Valve Switch -F36-, Checking

Special tools, workshop equipment, testers, measuring instruments and auxiliary items required







- VAG 1551 Scan tool (or VAG 1552) with VAG 1551/3 adapter cable

NOTE: All functions which could previously be performed with VAG 1551/1552 can also be performed with the VAS 5051.

- VAG 1526 Hand multimeter or VAG 1715 multimeter
- VAG 1594 Adapter set
- VAG 1598/31 test box
- Electrical Wiring Diagrams

Test prerequisites







- The fuses must be OK.
- The battery voltage must be at least 11.5 V.
- All electrical accessories, e.g. lights and rear window heating must be switched off.
- If the vehicle is equipped with air conditioning, this must be switched off.
- Selector lever must be in position "P" or "N" on vehicles with an automatic transmission.

Test sequence
- Connect VAG 1551 Scan tool (or VAG 1552). Then switch ignition on and select Motronic Engine Control Module (ECM) -J220- with the "Address word" 01. ((VAG 1551 and Motronic Engine Control Module (ECM) -J220-, connecting and selecting).
[1][2][3]Connecting VAG 1551 Scan Tool

Indicated on display:


Rapid data transfer HELP
Select function XX



- Press buttons -0- and -8- for function "Read measured value (data) block" and confirm entry with -Q- button.

Indicated on display:


Read measured value block
Input display group number XXX



- Press buttons -0-, -6- and -6- for "Display group number 66" and confirm entry with -Q- button.

Indicated on display: (1...4 = display zones)


Read measured value block 66
1 2 3 4



- Observe display in display zone 2 (6th digit from left).
Specification: xxxxx0xx
- Depress clutch pedal fully and observe values in display zone 2.
Specification: xxxxx1xx
- Press the -> button.
- Press buttons -0- and -6- for function "End output" and confirm entry with the -Q- button.
- Switch off ignition.

If the specifications are not obtained:
- Remove cover in footwell (driver's side).







- Pull 4-pin connector off Clutch Vacuum Vent Valve Switch -F36- arrow-.







- Measure resistance between switch terminals 2 and 3.
Specification
Clutch not depressed: max. 1.5 ohms
Clutch depressed: infinity ohms

If the specifications are not obtained:
- Replace Clutch Vacuum Vent Valve Switch -F36-.

NOTE: Observe installation position of Clutch Vacuum Vent Valve Switch -F36- through upper assembly hole of bearing bracket.

- Check DTC memory, repair malfunctions if necessary and then erase DTC memory.
Reading Diagnostic Trouble Codes

- Read readiness code. If the DTC memory has been erased or the Motronic Engine Control Module (ECM) -J220- was disconnected from battery positive (B+), the readiness code must be generated again.
Monitors, Trips, Drive Cycles and Readiness Codes
Monitors, Trips, Drive Cycles and Readiness Codes

If the specifications are obtained:







- Connect multimeter to measure voltage at connector terminal 2 and engine ground (GND).
Switch on ignition.
- Specification: at least 11.5 V
- Switch off ignition.

If the specification is not obtained:
- Check wire for open circuit between 4-pin connector terminal 2 and Fuel Pump (FP) Relay -J17- referring to Electrical Wiring Diagrams.
Wire resistance: max. 1.5 ohms

If the specification is obtained:
- Remove wiper arms and cowl panel:







- Connect VAG 1598/31 test box to control module wiring harness. The Motronic Engine Control Module (ECM) -J220- remains disconnected.







- Check wiring for open circuit between test box and 4-pin connector referring to Electrical Wiring Diagrams.
Terminal 3 and socket 39
Wire resistance: max. 1.5 ohms

- Additionally check wiring for short to one another, to vehicle ground (GND) and to battery positive.
Specification: infinity ohms

If there is no Diagnostic Trouble Code (DTC) in the wiring and the resistance measurement values are OK.:
- Replace Motronic Engine Control Module (ECM) -J220-.
- Check DTC memory, repair malfunctions if necessary and then erase DTC memory.
Reading Diagnostic Trouble Codes

- Erase learned values and adapt Motronic Engine Control Module (ECM) -J220- again.
- Read readiness code. If the DTC memory has been erased or the Motronic Engine Control Module (ECM) -J220- was disconnected from battery positive (B+), the readiness code must be generated again.
Monitors, Trips, Drive Cycles and Readiness Codes
Monitors, Trips, Drive Cycles and Readiness Codes