Lubrication System Components, Assembly Overview

Lubrication system components, assembly overview





Part I
Part II
Part III

1. 15 Nm
2. Sealing flange
3. Chain tensioner with tensioning rail, 15 Nm
^ When installing, pretension spring
4. Dipstick
5. Guide
^ Pull off to extract oil
6. Guide tube
7. Oil spray jet
^ For piston cooling
8. 25 Nm
^ Insert without sealant
9. Dowel sleeves
10. 15 Nm
11. Suction line
12. O-ring
13. Baffle plate
14. 15 Nm
15. 15 Nm
16. Oil pan
17. Seal
^ Replace
18. Oil drain plug, 30 Nm
19. Oil pump
20. Chain sprocket for oil pump
21. 25 Nm
22. Chain





Part II
1. Oil pressure switch -Fl-, 20 Nm
2. Seal
^ Replace
3. 15 Nm + 1/4 turn (90°) further
^ Replace
^ First install upper left and lower right bolts, then tighten four bolts diagonally and alternately
4. Oil filter bracket
5. Seal
^ Replace
6. Oil supply line
^ To exhaust turbocharger
7. Banjo bolt
8. Sealing cap, 25 Nm
^ Loosen and tighten with oil filter wrench 3417
9. O-ring
^ Replace
10. Oil filter element
^ Note correct installed position: top
11. Sealing plug, 25 Nm
12. Seal
^ Replace
13. Oil cooler
14. Seal
^ Replace
^ Fit into groove on oil cooler
15. Sealing plug, 10 Nm
16. Sealing plug

Part III





Assembly overview - oil pressure line
1. Oil supply line
^ To turbocharger
2. Union nut, 22 Nm
3. Seal
^ Replace
4. Banjo bolt, 25 Nm
5. Clip
6. 10 Nm
7. Bracket
8. 25 Nm
^ Replace
9. 10 Nm
10. 10 Nm

Installation sequence
Removing





- Remove sound insulation.
- Position drip tray V.A. G 1306 underneath.
- Remove air cleaner housing.
- Remove union nut - 2 - or banjo bolt - 4 from oil filter bracket.
- Remove bolt - 6 -.
- Remove union nut - 2 - on turbocharger.
- Remove bolt - 9 - from bracket - 7 -.
- Remove nut - 8 - and take off bracket - 7
- Remove oil supply line - 1

Installing
Installation is performed in the reverse sequence of removal. In the process, note the following:

Caution: The installation of the oil supply line must be as described below.

- Screw bracket - 7 - with nut - 8 - loosely to exhaust manifold.
- Install union nut - 2 - or banjo bolt - 4 on oil filter bracket.
- Install union nut - 2 - on turbocharger.
- Tighten union nut - 2 - or banjo bolt - 4 on oil filter bracket to specified torque.
- Tighten union nut - 2 - on turbocharger to specified torque.
- Position clips - 5 - on oil supply line.
- Tighten bolts - 6 - and - 9 - to specified torque.
- Tighten nut - 8 - to specified torque.