Reverse Gear Shaft: Service and Repair

5 Speed Manual 02J

Reverse Shaft, Disassembling And Assembling

Special tools






- VW 454 Thrust tube
- VW 447 H Thrust pad
- VW 411 Punch
- 12-551 Press tube
- VW 401 Thrust plate
- VW 408 A Punch

Note:

- After disassembling, always replace needle roller bearing in clutch housing and reverse shaft support.






1 Clutch housing
2 Needle roller bearing
- Pulling out refer to Fig. 1
- Pressing in refer to Fig. 2
3 Reverse gear
4 Circlip
- Always replace after removing
5 Reverse sliding gear
- Before replacing remove circlip
- Shoulder faces toward reverse gear
6 Reverse shaft
7 Needle roller bearing
- Pressing out refer to Fig. 3
- Pressing in refer to Fig. 4
8 Reverse shaft support

Fig. 1 Pulling needle roller bearing out of clutch housing






A Counter support, e.g. Kukko 22/1
B Internal extractor, 14.5 - 18.5 mm, e.g. Kukko 21/2

Note:
The needle bearing is destroyed during removal and must be replaced.

Fig. 2 Pressing needle roller bearing -A- into clutch housing






Fig. 3 Pressing needle roller bearing out of reverse shaft support






Fig. 4 Pressing needle roller bearing into reverse shaft support